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So far Tiziano has created 61 blog entries.
18 12, 2023

Engineering for Commercial Success

2023-12-18T22:23:54+11:00Categories: White Papers|

Choosing the HMI (Human-Machine Interface) components that your users interact with is a key part of the product development process. The right display module can give your device a competitive advantage, reduce user error and frustration – and help keep your device compliant. But deciding how to produce your intelligent display, which display to buy, to what degree you customize it – and even considering building one from scratch – can be a tough commercial choice.

In this whitepaper we provide a comprehensive overview of key commercial factors to consider when evaluating these options.

We outline how market dynamics like time-to-market, production volume, and cost control impact the build, buy, or customize decisions. We also explore how unique device specifications may necessitate customised HMIs, while off-the-shelf solutions can streamline development.

Other factors we discuss include available engineering expertise, risks like development delays, and the burden of ensuring regulatory compliance.

Equipped with these insights, you can make informed choices around building, buying, and customizing HMIs: reducing development time and costs while still meeting product requirements and compliance standards – all while minimising risk and getting your application into market.

24 10, 2023

The gen4-ESP32 Range: Elevating Display Technology

2024-03-20T18:58:50+11:00Categories: Product News|Tags: |

4D Systems is excited to announce the launch of the gen4-ESP32 range, marking a significant step forward in the world of embedded displays and IoT applications. The gen4-ESP32 range is ideally suited for the dynamic world of IoT. Supported by a vibrant community of developers, it offers endless possibilities in applications ranging from home automation and data monitoring, to alarm systems, and everything in between.

Expanding Horizons with ESP32

The ESP32 has gained widespread adoption across various market segments, serving as a versatile microcontroller for numerous applications. Its compatibility with popular development environments like Arduino and microPython has made it a go-to choice for developers. A new line of smart displays is approaching the market, with ESP32 at the core. Leveraging 4D technology, customers already familiar with the ESP32 will find it easy to integrate and use this range of displays.

If you are already using products such as gen4-uLCD, you’ll find that the gen4-ESP32 range retains the same gen4 form factor, making migration seamless.

Compared to the gen4-IoD line, based on the ESP8266, the gen4-ESP32 range offers more power and versatility, unlocks new possibilities with Bluetooth and Wi-Fi connectivity with a familiar programming language, making it more accessible.

Versatile Possibilities

The gen4-ESP32 presents a comprehensive solution that caters to both beginners and seasoned engineers seeking a user-friendly and familiar approach to integrating displays into their products or applications.

The use of ESP32-S3 features offers a smooth setup, handled automatically by Workshop4 IDE. The Workshop4 IDE streamlines development with its user-friendly interface and comprehensive library tools, eliminating complex setups.

The gen4-ESP32 ensures compatibility with all existing development environments available on this processor, offering comprehensive support to cater to a wide range of user needs.

Its comprehensive size range starts from 2.4 inches and extends to 5.0 inches, with plans for 7.0-inch and 9.0-inch options in the near future. In contrast, other products in the market often provide only one or two size options, resulting in an inconsistent form factor landscape.

The graphics system is designed for effortless usability, while the uSD (microSD) provides a robust data repository. The included library tools are entirely customisable, allowing users to achieve their desired aesthetic rather than being limited to predefined widgets.

ESP32 Use Cases and Applications

What sets the gen4-ESP32 Range apart is its unconstrained potential. While other product ranges serve specific purposes, the ESP32 offers an all-in-one solution. With built-in Wi-Fi and Bluetooth, a familiar programming language, and compatibility with the Workshop4 IDE, it combines the best features of all other ranges into one powerhouse package.

Industries like home automation and large-scale building control stand to benefit significantly from the gGen4-ESP32 Range’s built-in wireless communication capabilities.

The gen4-ESP32 is a versatile platform that can empower a wide array of applications across different industries, examples include:

  • Home Automation: Homeowners looking to create smart homes will find the gen4-ESP32 range invaluable. Its built-in Wi-Fi and Bluetooth capabilities allow for seamless integration with smart devices, enabling users to control lighting, HVAC systems, security cameras, and more from their smartphones or tablets. With support for the new Matter protocol, these displays are now compatible with any smart home ecosystem, expanding their versatility and usability.
  • Security and Alarm Systems: The robustness of the ESP32 makes it suitable for security and alarm systems. Developers can create DIY security solutions or enhance existing ones with wireless connectivity and real-time alerts.
  • Remote Monitoring and Control: Whether it’s managing a remote research station or controlling a fleet of vehicles, the ESP32 offers reliable connectivity for remote monitoring and control applications. It ensures data is transmitted securely and instantly.
  • Smart Building: The gen4-ESP32 can facilitate centralised control of lighting, HVAC, access control, and energy management systems, optimising energy efficiency and enhancing occupants’ comfort and security. These displays seamlessly integrate into modern smart building ecosystems, making them an ideal choice for smart building projects.

The gen4-ESP32 range represents a significant advancement in embedded displays and IoT applications. With its robust capabilities, familiar programming language, and seamless compatibility with existing 4D Systems products, it’s a game changer for professional engineers, developers, and IoT enthusiasts alike.

Until next time.

12 10, 2023

A Melody of Innovation and Nostalgia: Analog Audio Design’s TP-1000

2023-10-16T20:30:53+11:00Categories: Appliances|Tags: |

The gen4-uLCD-50DCT-CLB display integrated in the Analog Audio Design’s TP-1000

Once a cornerstone of musical delight, the tape player has long held a place in the hearts of music enthusiasts. Many still believe music on tape offers qualities superior to that in digital format; a warm, rich sound, a wide dynamic range and a more authentic representation of the original sound. For some, the tape player remains a soulful connection to the past.

It’s unexpected, then, that a new analogue tape player would be released against a backdrop of smartphones and wearable IoT. However, Analog Audio Design, a small company based in Pleumeur-Bodou in France, saw an opportunity and embedded modern innovation into a late 1900s relic.

Last year, Christophe Martinez, the founder of Analog Audio Design, released the TP-1000 ⸺ an open reel tape recorder. At first glance, it looks like a nostalgic nod to decades past, but the TP-1000 is a harmonious blend of classic charm and cutting-edge innovation.

Here’s how 4D Systems assisted Analog Audio Design with the development of their modern tape player by providing the perfect LCD display solution.

Beyond Vinyl: Reviving Vintage Sound

The recent re-emergence and popularity of vinyl records and audio cassettes prompted Christophe Martinez to consider a new tape recorder project.

“Since 2014, the return of vinyl hasn’t wavered, with sales still on the rise. Today there’s also talk of the return of the audio cassette. Both technologies are based on analogue sound.The market for magnetic tapes has been growing steadily for several years, but the tape recorders capable of playing this type of tape are ageing, difficult to maintain, demand keeps growing and second-hand prices are skyrocketing.”

Christophe Martinez, the founder of Analog Audio Design

Identifying a gap in the market, Christophe began development of a modern tape recorder in 2017. His goal was to provide music-lovers with an unrivalled sound experience, surpassing even vinyl records.

In 2022, he launched the TP-1000, offering customers a new, reliable machine capable of delivering an unparalleled analogue sound experience. The device is entirely analogue and designed for the reproduction of 1/4″ magnetic tapes.

“TP-1000 customers are passionate audiophiles looking for unrivalled sound, superior to that of vinyl. It’s a worldwide market.”

Christophe Martinez, the founder of Analog Audio Design

Harmonising the User Experience

One of the key challenges in TP-1000’s development was providing users with ergonomic access to advanced functions. Having the perfect display module was pivotal to the project’s success.

Christophe had worked with 4D Systems more than a decade prior and, based on this experience, he reached out for assistance.

The simple serial link between the microcontroller and the screen and the screen-integrated graphics processor resonated with Christophe’s vision for the tape player, and he chose the gen4-uLCD-50DCT-CLB display module with cover lens bezel.

The gen4-uLCD-50DCT-CLB is a powerful 5.0″ Intelligent LCD-TFT display powered by DIABLO16. It features an 800 x 480 resolution, delivering RGB 65K true-to-life colours.

Christophe says the touch screen streamlines the design by removing the need for buttons.

“The advantage of a display is that it eliminates the need to add physical buttons for the functions mentioned above, and in the future, it can also be used to add other functions simply by downloading new firmware.”

Christophe Martinez, the founder of Analog Audio Design

The display has been programmed to showcase time counters, speed and equalisation options, audio output levels, and maintenance pages.

A Classic Symphony with Modern Riffs

After four years of development, the TP-1000 successfully addressed the demand for a high-quality, modern tape recorder for audiophiles worldwide.

The tape player boasts impressive technical features, all conveniently accessible through the display interface (gen4-uLCD-50DCT-CLB), making it exceptionally user-friendly. For example, the REW + Play feature automates the tape rewinding process to the beginning and seamlessly initiates playback. The device calculates the optimal rewind distance based on the remaining tape diameter and core diameter, both adjustable on the intuitive touch screen display.

While being somewhat vintage in appearance, the tape player boasts a range of modern capabilities, including a 6.35mm headphone output and an RJ45 Ethernet socket which allows remote control and software updates.

The final outcome garnered immense praise at its launch listening session at the Acoustic Gallery in Paris, leaving attendees astounded by the depth and quality of sound, precision in tape movement and the feeling of unlimited bandwidth and dynamics.

Encore: Soundscape of the Future

Christophe Martinez has ambitious plans for the future, including the development of the TR-1000 recorder version, which will be an advanced edition of the TP-1000. The gen4-uLCD-50DCT-CLB display will see further use, with plans for a touch-screen remote control in subsequent projects.

Analog Audio Design’s TP-1000, equipped with 4D Systems’ gen4-uLCD-50DCT-CLB display module, has successfully brought the unparalleled sound experience of analogue devices to passionate audiophiles worldwide. The incorporation of the intelligent display has added convenience, functionality, and an elegant design to the TP-1000, making it a remarkable and sought-after open reel tape player.

In an increasingly modern world, the TP-1000 remains an ode to music, a testament to the enduring appeal of analogue sound, and proof that technology and culture can co-exist in harmony.

Until next time.

13 09, 2023

No RS485 in your display processor? Here’s a solution

2023-09-29T23:12:07+10:00Categories: Display Technologies|Tags: |

4D Systems’ MOTG-RS485 accessory module adds RS485 communication on your next display application.

RS485 holds significant importance in industrial applications due to its ability to facilitate long-distance communication. This serial communication method is designed to operate over extended cable distances. This makes it an ideal choice when devices are spread out over considerable distances within an industrial setting. RS485 communication is widely used in manufacturing, medical, retail, and commercial industries, even those involving high-quality display modules and processors.

When we say that the display processor does not support the RS485 serial communication method, it means that the system is limited from being used in scenarios where long-distance communication is required.

4D Systems has designed an accessory board for equipping various gen4-uLCD displays with an RS485 module. For example, the MOTG-AC1 can be used as an interface board to connect a MOTG module to Diablo16-based gen4 display modules easily. Similarly, we offer MOTG-AC2, MOTG-AC3, and MOTG-AC4 to feature single/dual MOTG slots depending on the module size and processor used.

In this article, we will discuss the fundamental aspects of RS485 and its relevance in industrial display applications. Furthermore, we will explore the innovative solution provided by 4D systems through their MOTG-RS485 accessory module in implementing RS485 serial communication support in all gen4 micro LCD displays.

Basics of RS485 serial communication protocol

As mentioned earlier, RS485 communication is a serial communication method used for point-to-point communication among electrical devices, similar to USB and Ethernet, and is widely adopted in industrial applications. The RS485 communication method facilitates communication between a master and multiple slave devices in the network, where several slaves can be connected to the bus. While RS485 can support point-to-point communication, it is typically used with multiple slave devices.

Within the OSI model (Open Systems Interconnection) which defines the different layers of a communication system from the application to the physical layer, RS485 operates at the physical layer. The physical layer of the OSI model is responsible for facilitating data transfer between a device and a physical transmission medium.

The RS485 serial communication is not only for its long-distance data transmission capabilities but also for its resilience in electrically noisy environments. In RS485 communications, two types of noise can occur– differential noise and common mode noise.

While common mode noise generally has minimal impact, it is essential to implement the right circuit design techniques to minimize differential noise. In commercial applications, a twisted pair cable is used for RS485 communications to mitigate electrical interference. Each differential RS485 signal transceiver should be connected to the corresponding wires of the twisted pair, reducing the effects of electrical interference.

In a standard RS485 communication system using a twisted pair cable, the master device, acting as the host computer , initiates communication by sending a signal through its TX wire to establish a connection with the slave devices on the network. Subsequently, the master device transmits commands to the end device, for example, a motor controller to control speed or direction, which, in turn, receives the signal through its RX wire connected to the same twisted pair cable.

The RS485 communication offers versatility in display applications due to its advantages over other serial communication methods. 4D Systems has provided support to its gen4 micro LCD displays through the integration of the MOTG-RS485 accessory module into the advanced display system.

The above image depicts how an RS485 signal is observed on an oscilloscope. RS485 uses a differential signaling technique, where the same data is transmitted on two wires (A+ and B-) but with opposite polarities. When logic 1 is present on one wire, the other wire carries a logic 0.

To enable high-speed data transmission over long distances, these two opposing signals are transmitted through a twisted pair of wires. The advantage of this arrangement is that any noise induced on these lines affects both signals equally but in opposite directions, effectively canceling out the noise.

Add-on module to support RS485 communications

We developed the MOTG-RS485 module to offer a high-speed and low-cost solution that plays an important role in facilitating the integration of RS485 serial communication protocol in almost any of your intelligent display applications.

The MOTG-RS485 add-on module integrates the STMicroelectronics’ ST1480ACDR differential line transceiver, which operates using a 3.3V power supply for RS485 and RS422 communications. This transceiver configuration consists of a single driver and receiver, supporting half-duplex functionality. As a result, the module can alternate between transmitting and receiving data as required. With its robust capabilities, the transceiver enables reliable data transmission over long distances, even in electrically noisy environments.

Master and Slaves (RS485)

gen4 HMI 4.3″ Display Connected with the MOTG-AC4 Adaptor and MOTG-RS485 Module

What is 4D Systems’ MOTG approach?

4D Systems introduced the Modules-on-the-Go (MOTG) concept, enabling the seamless expansion of system capabilities for embedded designs involving display applications. This concept revolves around simple plug-and-play hardware modules that can be easily added or removed. This approach is aimed to eliminate the need for complex soldering, simplifying assembly and maintenance processes.

Conclusion

There you go. Now you can get your hands on the 4D Systems Modules-on-the-Go (MOTG) and add support for Wi-Fi, Bluetooth, RS485, RS232, CANBUS, and MP3 audio sound to your next display application.

The 4Discovery Range is also available as an option that supports RS485.

Until next time.

13 09, 2023

[Webinar Recording]
Advancing Critical Care with Intelligent Displays

2023-10-04T19:55:37+11:00Categories: Display Technologies|Tags: |

Advancing Critical Care with Intelligent Display Next Phase 3D Printed Advanced Anatomical Medical Mask 

If you missed our recent webinar on the future of critical care technology, here’s a brief rundown of the game-changer that had everyone talking: The 3D-printed Advanced Anatomical Medical Mask, known as the ‘Amarysia Artemis’.

A Glimpse into the Amarysia Artemis

During the webinar, we were introduced to the cutting-edge Amarysia Artemis. Designed specifically for ICUs, this isn’t your typical medical mask. With its integrated bio-sensor capabilities and an innovative embedded display, it’s set to revolutionize the way healthcare professionals access vital medical information. Doctors, nurses, and surgical teams can now view real-time critical data directly on the mask during operations and clinical applications, minimizing distraction and streamlining the process.

Meet the Brain Behind the Breakthrough

A highlight of the webinar was hearing directly from Leonardo Bilalis, the PhD student at the University of Piraeus behind this groundbreaking project. His passion for improving healthcare processes and patient care was palpable. Bilalis envisions a world where immediate and accurate medical data is always at hand, drastically enhancing medical decision-making. His insights on the development process, challenges, and aspirations for the Amarysia Artemis were truly inspiring.

Missed the Webinar? Catch the Recording!

While this recap provides a brief overview, the depth and breadth of information covered in the webinar about the Amarysia Artemis and its implications in the medical field were extensive. If you’re an engineer or simply someone passionate about the intersection of tech and healthcare, you won’t want to miss out.

For a comprehensive understanding and to see the Amarysia Artemis in action, we invite you to watch the full recording.

Until next time.

3 09, 2023

Careful there! Your guide to touch screen care.

2023-09-30T02:03:32+10:00Categories: Display Technologies|Tags: |

As touch screens become more prevalent in our daily lives, it’s important to understand how to properly care for them to maximise their accuracy, performance and longevity.

Touch screens are essential components in many modern electronics, from smart home control to industrial equipment. However, these touch screens tend to be fragile and sensitive, making it crucial to handle them with care. Improper care can lead to scratches, diminished sensitivity, and compromised accuracy. Therefore, it is essential to maintain these advanced touch screens diligently to ensure they remain in their best condition, allowing us to experience smooth and uninterrupted operation.

This comprehensive guide aims to provide you with a thorough understanding of various methods for caring for touch screens. Within this article, we will explore practical tips on how to protect, clean, and maintain your touch screen devices. By implementing these strategies, you can ensure that the touch screens of your digital computing systems stay responsive and efficient, ultimately enhancing your productivity and overall user experience.

Clean Your Touch Screen Regularly

Your touch screen is the primary interface between you and the computing system. However, regular usage can cause it to accumulate dirt, and oils from your fingers that can affect its functionality.

The first step in touch screen care is to clean it regularly. This is how we recommend cleaning your touch screen:

  1. Turn off the device: Before cleaning your touch screen display, turn off the device to avoid accidentally triggering any functions while cleaning.
  2. Choose the right material: Use a soft, lint-free cloth, such as a microfiber cloth, to clean the screen. Avoid using abrasive materials such as paper towels, tissue paper, or rough fabrics, as they can scratch the screen.
  3. Dampen the cloth: Dampen the cloth with water or a mild cleaning solution specifically designed for touch screens. Do not use harsh chemicals, such as ammonia-based cleaners, alcohol, or vinegar, as they can damage the protective layer of the screen.
  4. Clean the screen: Gently wipe the screen with the damp cloth in a circular motion, starting from the top of the screen and working your way down. Be careful not to apply too much pressure, as this can damage the screen.
  5. Dry the screen: After cleaning, use a dry, soft cloth to wipe the screen dry. Do not use a hairdryer or other heating device to dry the screen, as this can damage the display.

Handle with Care

Handling your touch screen devices with care is important to preserve their lifespan and performance. The touch screen is vulnerable to the following damage–

  1. Avoid excessive pressure: Touch screens function based on the slight electrical changes caused by your fingers. They are not designed to withstand high pressure or harsh impact. Consistently applying too much pressure or force can lead to cracks, dead pixels, or even total screen failure. Use only your fingers or a stylus designed specifically for touch screens.
  2. Prevent sharp objects: Sharp objects such as pens, pencils, keys, or any pointed items can easily scratch or pierce the screen. These damages are often irreversible and can significantly affect your device’s performance. Avoid the temptation to use these objects.
  3. Avoid extreme temperatures: Touch screen devices are sensitive to temperature extremes. High temperatures can cause your device to overheat, which can damage the screen and internal components. On the other hand, exposure to very cold conditions can cause the screen to become less responsive or even malfunction. Always try to keep your device in a moderate, room-temperature environment. Avoid leaving your device in hot cars, near heaters, or in direct sunlight for extended periods. Similarly, avoid using your device in freezing conditions.

Calibration

Calibration is important for Resistive touchscreen displays

Calibration becomes important, particularly in industrial applications, where accuracy and precision are essential. It ensures that the touch screen accurately detects touch and responds accordingly. When a touch screen loses its calibration, it can affect the accuracy of touch detection and result in incorrect input or unresponsive screens. 

In particular, resistive touch screens, when pressure is applied to the surface of the touchscreen through a finger, the two resistive layers come in contact at the point of the touch. This change in electrical current serves as a signal to prompt the device to carry out the required action. Consequently, calibration becomes crucial for resistive touch screens in order to ensure precise responsiveness to user input

On the contrary, capacitive touchscreen use electrodes that change the electrical capacitance when a conductive object touches the screen. In the manufacturing process, capacitive displays use glass material, which allow them to withstand more pressure impact. 4D Systems capacitive touchscreen panels cannot be calibrated because of this underlying technology and operation.

There is a need for direct human skin contact with capacitive touchscreens that restricts their ease of use, unlike resistive touchscreens. For instance, capacitive touchscreens do not support usage of external leather gloves, a limitation that is not applicable to any resistive touchscreens. 

Calibration aligns the touch screen coordinates with the system coordinates. Calibrating your touch screen periodically or as recommended, helps ensure that the touch screen accurately detects touch, responds promptly, and delivers precise results.  

Firmware Updates 

To keep your touch screen firmware updated, regularly check for updates through your device’s settings. Make sure that the device is always backed up with your data before initiating a firmware update, as an update process can sometimes lead to data loss if there’s an issue during installation. Additionally, ensure that your device is connected to a reliable power source before starting the update, as the process can consume a significant amount of power. 

Firmware updates addresses several of the following issues– 

  1. Bug fixes: Firmware updates often address known issues or bugs that could be affecting your touch screen’s performance. This could include fixes to unresponsive areas on the screen, issues with screen rotation, or problems with certain touch gestures. 
  2. Feature additions: Firmware updates may also introduce new features or improvements to existing features on your touch screen device.  
  3. Software compatibility: Regular firmware updates ensure that your touch screen remains compatible with the latest software, offering you the best user experience. 

Complete Setup to Update the Firmware

To ensure the optimal performance of your 4D Systems display module, and in order to enable the latest feature releases, it is highly recommended to load the latest firmware. This means at the time of development, PmmC for Picaso, Pixxi, Goldelox, or PmmC plus Display Driver for Diablo. 

The PmmC (Personality Module Micro-Code) serves as the operating system for the device, incorporating the Extensible Virtual Engine runtime and a comprehensive instruction set that can be programmed using the Workshop4 Software IDE

In addition, the display driver (4DRV) is responsible for controlling the display and can be independently upgraded. This means that you can update the display driver at any time without impacting existing applications or stored data in the memory banks or the PmmC

These firmware updates aim to keep your display safe, ensuring its functionality, security, and compatibility with the latest advancements and improvements. By providing regular updates for both the PmmC and display driver, we enable you to maintain a secure and reliable display experience without any disruptions to your existing applications or data. 

Proper Storage

In addition to all of steps mentioned above, proper storage of the touch screen device can have significant impact on the performance. 4D Systems have also provided display specifications of gen4 display modules, where the customer can understand further on for storage temperature and operating voltage.

So there you have it. Following these simple steps can help you keep your touch screen clean and responsive. Regular cleaning will ensure the longevity of the device, and taking proper care will only maximise their accuracy and performance for the life of your end-application.

As always, for any further questions or if you’d like to discuss more, don’t hesitate to reach out to our engineers and support team.

Until next time.

14 08, 2023

Enhancing User Experience in Liquid Duratec’s Partnership with 4D Systems

2023-09-29T22:45:04+10:00Categories: Appliances|Tags: |

Duratec, a leading manufacturer of liquid handling devices, services the chemical, pharmaceutical and biotechnology industries. They’re committed to delivering exceptional, accurate and user-friendly devices to their clients, spanning governmental institutions, research institutes, universities, hospitals and specialised service providers. The company was seeking a solution to simplify the control interface of their new devices. Here’s how 4D Systems helped Duratec launch a new product suite with an intelligent display module and user interface.

Outdated control panels and an opportunity to improve user-centricity

Liquid handling and automation offer significant advantages over manual processing in terms of accuracy, quality, and reliability. With the right components, single or multiple process steps can be partially or fully automated. This enhances precision and reduces the risk of errors and failures. It also frees up valuable time for end-users to focus on more valuable tasks. The user interface is a vital component of liquid handling and automation systems by ensuring the operator can interact with the equipment quickly and efficiently. However, Duratec’s existing devices relied on software or complex control panels, with outdated control methods hindering the user experience.

“Until now, our previous devices were controlled by software or older and more complicated control panels. However, customers demanded simpler and also more modern technology.”

Matthias Hönig, Duratec’s Head of Sales

Duratec’s goal was to enhance customer satisfaction by providing a user-friendly and modern interface for their liquid handling devices, while maintaining the capability to control them through the RS232 interface.

Solution: Choosing 4D Systems and the right display module

With a collaborative team approach to problem-solving, Duratec conducted their own market research to identify the most suitable solution and technology partner.

Duratec’s research led them to 4D Systems, who stood out as the ideal choice due to the comprehensive range of products.

After extensive research, Duratec selected 4D Systems’ gen4 range of intelligent display modules. Specifically, the SK-GEN4-35DCT-CLB touch display was chosen to address their customer pain points and deliver a better experience for their users.

After extensive research, Duratec selected 4D Systems’ GEN4-uLCD-35DCT-CLB touch display to address their customers’ pain points and deliver a better experience for their users.

The gen4 3.5″ Diablo16 Integrated Display Modules are part of 4D Systems’ latest gen4 series. They offer a 3.5″ colour TFT LCD display, easy Arduino integration, touch detection, storage, communication, and audio generation. Designed with ease of integration and use in mind, the gen4 series is built to prioritise space and functionality and minimise the impact of display related circuitry, providing an easy, intuitive platform for integration.

As Duratec were first-time users, they chose the starter kit (SK-GEN4-35DCT-CLB) which includes everything needed to begin development immediately:

  • gen4-uLCD-35DCT-CLB display module
  • gen4-IB interface board
  • 4D-UPA programmer
  • 4GB Industrial microSD Card
  • 150 mm FFC Cable
  • 5-way female-to-female ribbon cable with male-to-male adaptor

“4D had exactly the product we were looking for. SK-GEN4-35DCT-CLB has an integrated processor and is freely programmable. Furthermore, it has RS232 and I/O interfaces, which were needed early for the control.”

Matthias Hönig, Duratec’s Head of Sales

  • Powerful 3.5” Intelligent LCD-TFT display module powered by DIABLO16.
  • 320 x 480 Resolution, RGB 65K true to life colours, TFT Screen with integrated 4-wire
  • Choice of resistive, capacitive touch or non-touch interaction.
  • 6 banks of 32750 bytes of Flash memory for User Application Code and Data.
  • 16 General Purpose I/O pins for user interfacing, which include 4 configurable Analogue Inputs.
  • 30 pin FPC connection, for all signals, power, communications, GPIO and programming.
  • On-board latch type micro-SD memory card connector for multimedia storage and data logging purposes.
  • DOS compatible file access (FAT16 format) and low level access to card memory.
  • Full colour image display, including animations, icons and video clips.

Outcome: Projects powered by 4D displays

With the implementation of the gen4-uLCD-35DCT-CLB touch display, Duratec launched three new liquid handling devices: D-Drive Pump C30-X60, D-Drive Dispense C30, and D-Flow. These devices drastically improved the user experience with user-friendly touch displays, allowing customers to control, monitor and interact with the devices.

They showcased Duratec’s commitment to innovation and meeting customer demands, enabled by 4D System’s display technology.

Product 1: Flowmeter d.Flow

The Flowmeter d.Flow is designed for checking the accuracy and fluctuation of HPLC (High Performance Liquid Chromatography) or dosing pumps.

The Flowmeter d.Flow is designed for checking the accuracy and fluctuation of HPLC (High Performance Liquid Chromatography) or dosing pumps.

The measurement is volumetric by opto-electronic detection of the liquid level in a rising pipe. It determines actual liquid flow rate by measuring the time to fill a tube with constant volume. The time that passes between reaching a lower and an upper level is being measured and the flow is being calculated. When the upper level is reached, the rising pipe will be drained via a magnetic valve and the measurement starts again.

The integrated display (gen4-uLCD-35DCT-CLB) shows the measured value and the filling level. The measured values can be logged or transmitted directly via RS232.

Product 2: d.Drive DISPENSE C30

The d.Drive DISPENSE C30 SPS is a compact and high accuracy pump module designed for liquid handling applications in the range of 250 nl to 12.5 ml.

The dispenser is suitable for a variety of liquids, including aqueous, organic, aggressive, highly viscous, gaseous. The module can be controlled manually via the touch display (gen4-uLCD-35DCT-CLB), computer-aided via RS232 or using a PLC via the I/O interface.

Equipped with an active valve and a self-priming syringe, the module enables complete filling using the LOAD command. It offers 5 STEP functions that facilitate the execution of successive doses with adjustable parameters such as volume, dosing flow rate, start speed and end speed.

By modifying these dosing parameters, the flow and dosing characteristics of different mediums can be optimised to achieve precise and efficient dosing.

Product 3: d.Drive PUMP

The d.Drive PUMP is a high-precision, low-pulsation dosing pump for laboratory, process engi­neering and industrial applications for dosing from nl/min to ml/min.

The pump can be controlled via the touch display (gen4-uLCD-35DCT-CLB), computer-based via RS323 or by PLC via an I/O interface.

The pump consists of two individual syringe drives. While one syringe delivers the liquid, the other syringe prepares for the subsequent stroke, ensuring smooth and continuous operation.

The flow rates of the pump, depending on the assembled syringe, cover a wide range from 0.04 μl/min to 300 ml/min. The pump also allows for both finite dosing and continuous flow.

31 07, 2023

Faster, Smarter, Stronger: Uncovering the gen4 intelligent displays

2023-09-29T19:59:18+10:00Categories: Display Technologies|Tags: |

gen4 intelligent display modules offer a modular design approach for simpler application development and faster time-to-market.

Embedded Displays: The Unseen Catalysts of Technological Interaction

Every day, we encounter embedded displays that blend effortlessly into our daily routines and activities. These displays, although often unnoticed, are discreetly incorporated into the complex devices we rely on, extending beyond just smartphones, televisions, and other large electronics. Whether it’s in our homes, workplaces, or public areas, these small but crucial displays play an important role in our interactions with innovative technology.

In our everyday coffee routine, we depend on the digital interface of our coffee machine to customize our brew. These tiny embedded displays, though often ignored, offer us a seamless and intuitive way to interface with the devices, effortlessly transforming a once complex process into a simple experience.

In addition to their domestic applications, these displays serve as the foundation for numerous industrial monitoring systems. Whether it’s ensuring machinery operates under optimal conditions, monitoring environmental factors, or managing production lines, these embedded displays offer essential real-time information.

In our ever more interconnected society, embedded displays are used by home automation systems to create intelligent and engaging living environments. From thermostats to security systems and automation interfaces, these displays not only offer crucial information but also enable us to configure and manage our devices. With their user-friendly design, they simplify the control and customization of our living environments in a straightforward manner.

However, it is crucial for manufacturers to carefully select the appropriate display that meets all the required specifications and interaction capabilities. Equally important is the inclusion of robust system-on-chips within the intelligent embedded display modules, as they are responsible for powering the entire system and delivering a smooth interactive experience to the user.

This article aims to examine whether the gen4 series of intelligent display modules, which are driven by processors from 4D Systems, are suitable for meeting your specific application needs.

The Family of gen4 Display Modules – What Are They?

After gaining valuable on-field experience across various industries, 4D Systems has successfully created the gen4 series of intelligent display modules. This versatile and highly regarded display platform has been developed based on widespread adoption of intelligent LCD display devices in different applications and the successful implementation of numerous customer projects in commercial settings.

The series comes with a diverse range of sizes and touch capabilities to cater to different needs. These modules are purposefully designed to integrate efficiently with a wide range of host microcontroller units and processors, including those with limited pin counts.

The gen4 series offers impressive features suitable for both industrial and home applications. They provide the convenience of choosing between resistive touch or capacitive touch options. Powering these gen4 display modules is the company’s own Diablo16, and Picaso, and Pixxi graphics processor, which delivers a multitude of functionalities and options for designers, system integrators, and end-users.

A compelling reason to opt for gen4 series intelligent embedded display modules is the availability of pre-developed and validated drivers, primitives, and GUI functions. This allows the host microcontroller to offload display-related tasks, freeing up system resources for primary applications. Consequently, users can concentrate their efforts on GUI design without getting bogged down in time-consuming low-level development tasks.

In terms of software, the modules are equipped with integrated development environments (IDEs) that simplify the GUI design process. These user-friendly IDEs offer intuitive drag-and-drop functionality, facilitating fast prototyping and application development without the need for extensive coding.

The gen4 series display modules adhere to a modular design approach. Utilizing this modular design, it becomes evident that application development becomes significantly simpler and more straightforward when compared to a discrete design. As a result, the time to market is reduced, enabling faster product deployment

Why Choose gen4 Human-Machine Embedded Displays?

In this section of the article, we will explore some of the noteworthy characteristics of gen4 intelligent display modules. These modules emerge as an ideal and go-to option for seamlessly integrating small displays into embedded applications on a large scale.

1. Powerful Embedded Processor

When considering a smart display module, the initial aspect to consider is the host microcontroller or processor, as it determines the module’s performance and efficiency. The graphics processor developed by 4D Systems offers exceptional functionality as both a standalone embedded graphics processor and as an interface to almost any host controller, functioning as a graphics co-processor. These gen4 HMI modules are equipped with 4D Labs Graphics Processors.

Designed for easy integration with a variety of OLED and LCD display panels, the custom-embedded 4DGL graphics controllers offer exceptional compatibility and functionality. Among these controllers, the Diablo16 stands out as a more powerful option compared to the Picaso and Pixxi variants. It boasts superior flash storage, random access memory, and graphic capabilities. This explains why 4D Systems offers a wide range of gen4 displays powered by the Diablo16 processor, as it enables impressive graphics, text rendering, image processing, and animation capabilities.

2. Range of Sizes and Touch Capabilities

4D Systems provides a diverse selection of display sizes, ranging from 2.4 inches to 7 inches, allowing users to choose the ideal display size based on their specific application needs. In terms of availability, the Picaso processors are limited and come in three sizes (2.4 inches, 2.8 inches, and 3.2 inches). On the other hand, the Diablo16 and Pixxi modules offer a wider range of sizes, starting from 2.4 inches and going up to the 9-inch format.

The next consideration is determining the most suitable interaction type for your desired application. These display modules present a variety of options, including non-touch, resistive touch, and capacitive touch variants. Capacitive displays are often preferred by manufacturers for their advanced and intuitive touchscreen experience.

When selecting the appropriate display type, it is crucial for users to assess the application parameters and the expected level of user interaction. This evaluation simplifies the process of choosing the right display module for their specific needs.

3. Support for Popular Hardware Interfaces

4D Systems acknowledges the widespread adoption of Arduino and Raspberry Pi hardware platforms across various industries due to their well-established ecosystems and extensive network of trusted design partners.

To cater to this demand, the gen4 series of intelligent display modules are fully compatible with both these popular and widely used hardware devices. This compatibility provides customers with increased flexibility and options to customize their displays, allowing them to maximize performance for their specific applications.

4D Systems has designed the gen4 HMI modules to efficiently integrate with almost any host processors or platforms. Recognizing the extensive utilization of Arduino and Raspberry Pi hardware platforms in various industries, thanks to their well-established ecosystems and reliable network of design partners, the company has developed software libraries that cater to these popular hardware platforms. This includes comprehensive support for Rock and BeagleBone, enabling smooth integration between the gen4 HMI modules and these widely adopted platforms.

4. Mounting Options

4D Systems offers the convenience of 3D printable enclosures, which are designed to simplify the process of mounting display modules on walls, panels, or within larger enclosures. This feature enables the overall usability and installation options for integrating the gen4 series display modules into various applications.

For example, consider the application of a home automation system where the gen4 series display module requires mounting on a wall, serving as a centralized control panel for managing numerous smart devices within the home. This scenario exemplifies the versatility of utilizing 3D printable enclosures alongside gen4 display modules, showcasing their ability to enhance the functionality and aesthetics of diverse applications.

5. Aesthetic Design With Protection

In addition to enhancing the aesthetics of the device and screen, 4D Systems incorporates a cover lens bezel, which offers not only cosmetic value but also practical benefits. These advantages include providing protection for the display, facilitating easy replacement if needed, securely holding the components in place, and improving overall usability. It is important to note that the cover lens bezel is available for all gen4 display modules featuring capacitive touch and non-touch functionality resistive touch functionality.

By incorporating a bezel, an additional layer of protection is provided to the device’s screen, effectively shielding it from external impacts. The integration of bezels serves the purpose of minimizing unintended interactions with the display, ensuring an intuitive a more easy user experience.

How Is a gen4 Display Module Used In a Commercial Coffee Machine?

South African coffee machine manufacturer, Henlo, recently utilized a 4D Systems gen4-uLCD-43DCT-CLB display module with an embedded Diablo16 processor and a capacitive touch panel. Additionally, the manufacturer opted to also use two 1.3” round pixxiLCD intelligent display modules, which feature the embedded Pixxi-28 processor and a capacitive touch panel complete with a cover lens bezel.

According to Henlo van der Westhuizen, the designer, incorporating these screens as input/output components adds a comprehensive software layer between customers and the machinery. This integration ensures customer satisfaction even in the presence of minor issues that may arise during operation.

After carefully considering the coffee machine’s display needs, Henlo van der Westhuizen identified the importance of having a glass bezel for the display, which effectively protects the screen from moisture exposure during the coffee brewing process. Leveraging the robust GUI tools offered by 4D Systems, Henlo’s designers gained the flexibility to create an interface that precisely met their customers’ expectations in terms of aesthetics and functionality.

Henlo, South Africa:Henlo Premium Espresso Machine

Can gen4 Be Used In The Healthcare Industry Too?

CEiiA, a Portuguese research and development firm, responded to the challenges posed by the Covid-19 pandemic by creating Atena, an invasive medical ventilator.

This innovative device incorporates key components, including the 7.0-inch gen4-uLCD-70DT display and the gen4-BEZEL-70B, sourced from 4D Systems. These display components play an essential role in the functionality and operation of the ventilator. “We required the graphic display to be intuitive, easy to program, feature-rich, and most importantly, reliable for the project. The gen4-uLCD-70DT met all of these conditions, and we programmed it using the 4D Workshop4 Pro IDE and Visi Genie environment,” says Tiago Rebelo, director of the Product and Service Development Unit at CEiiA, the Centre of Engineering and Product Development.

The team acknowledges the remarkable achievement of completing the development within an accelerated timeframe of just 45 days, largely attributed to the utilization of readily available display modules from the gen4 series. Leveraging these off-the-shelf display modules, CEiiA managed to manufacture around 1,000 units of the initial ventilator version, meeting the local demand for this critical medical equipment.

CEiiA, Portugal: Atena Invasive Medical Ventilator

There You Have It, a Proven Performer.

In conclusion, the 4D Systems gen4 series of intelligent display modules are proven to be a valuable addition to your applications across industries. These modules excel in their ability to seamlessly integrate, exhibit compatibility with different hardware platforms, and provide a wide array of display sizes and interaction options, making them highly versatile for commercial applications. With their powerful processors and robust functionality, they continue to drive innovation and efficiency within the embedded display industry.

For more details regarding the range of gen4 display modules, additional information can be found on our website. If you require assistance in selecting the most suitable display module for your needs, please feel free to contact us for expert support and guidance.

Until next time.

19 07, 2023

Announcing the uLCD-104D Series

2023-08-21T15:45:23+10:00Categories: Product News|Tags: |

New possibilities for horizontal information display – The uLCD-104D series

It’s time for our latest 10.4″ Diablo16 Integrated Display Module to join the microLCD range. This module responds to the demand for physically large displays but doesn’t compromise on ease of integration and use.

The size and shape of the uLCD-104D make it ideal for applications that require horizontal extended information.

Powered by the Diablo16 Graphics Processor, it offers a wide range of functionality and customisation options. It’s fully compatible with the Workshop4 IDE, providing a wealth of programming and control options. Designed for easy connection with 3x 10-pin male headers, it also integrates PCB ears for simple integration with display housing.

Ultimately the size and shape make it incredibly ideal for applications that require horizontal extended information.

Key Features of the uLCD-104D/DCT

  • 10.4″ colour TFT IPS LCD with optional Capacitive Touch
  • 1024×100-pixel resolution, RGB 65K true-to-life colours
  • Powered by the 4D Systems Diablo16 Graphics Processor
  • Diablo16 processor features 16 customizable GPIO with PWM, Serial, I2C, SPI, Pulse Out, Quadrature Input, and Analog Input capabilities
  • Audio Generation functionality
  • 100% compatibility with the Workshop4 IDE and its four different development environments
  • Integrated PCB mounting ears designed for M3 machine screws for direct mounting into a display housing or product
18 07, 2023

Navigating the Complexities of 3D Printer Displays

2023-09-30T02:39:31+10:00Categories: Appliances|Tags: |

BCN3D x 4D SYSTEMS: Creative Possibilities in 3D Print

You might think sourcing an appropriate off-the-shelf display module would be the easiest part of creating a sophisticated 3D printer, but it proved unexpectedly difficult.

The Sigma 3D printers BCN3D manufactures aren’t cheap, but they are impressive. As one independent industry publication noted recently, “Ultimately, the BCN3D Sigma is a powerful and versatile 3D printer that’s perfect for those looking to turn ideas into reality quickly.”

The same publication also observed, “We were pleased to see that the LCD screen is bigger than average, and the user interface is clean and uncluttered, which makes for a less frustrating experience. While this printer might come with several advanced features, it certainly looks easy enough to use, even if you’re not particularly tech-savvy.”

When designing a futuristic machine that can spit out 3D objects, you might assume locating a suitably user-friendly interface would be the easy part of the project. But that’s not the experience the engineering team at BCN3D had.

An unexpected roadblock

Some years ago, BCN3D, which prides itself on offering “the world’s most productive FFF 3D printing solutions” and has a customer list that includes the likes of Airbus, BMW, NASA, Samsung and Siemens, wanted to create a small and relatively affordable desktop 3D printer. The type of 3D printer “engineered to grant maximum productivity through a hassle-free experience”, delivering “functional prototypes with quality and precision”.

The BCN3D team knew they would run into challenges. But they initially didn’t imagine sourcing a usable off-the-shelf display module would be one of those challenges. As detailed on the company’s website, “From the very beginning of the BCN3D Sigma development we were looking for an easy and user-friendly way to interface with the machine. We knew we wanted a touch screen but we didn’t have any experience with them.”

Over time, they began to realise how difficult it would be to find a touch screen manufacturer able to supply a product that met their needs. As also detailed on the BCN3D website, “We searched lots of solutions from lots of companies but we always found some issues. Sometimes the problem was with the processing power, [other times] the resolution and others the flexibility of the solution.”

4D SYSTEMS’ gen4 display modules deliver

Fortunately, the BCN3D team eventually discovered 4D SYSTEMS’ range of gen4 display modules.

These were free of the resolution and flexibility issues that ruled out so many other touch screens and provided “multiple screen sizes and technologies with enough processing power”. What sealed the deal for the BCN3D engineers was “the ability to connect the display module via a serial connection to [the printer’s] hardware and integrate the Arduino-compatible library to our main firmware. There’s no easier way of implementing a touch screen interface to your application, period.”

For its first Sigma 3D printer, BCN3D Technologies opted for a gen4 display module with resistive touch. That worked well, but when the company was developing the BCN3D Sigma R17, it wanted to use a similar but more advanced touch screen.

So, it upgraded to the gen4-ULCD-35DCT-CLB, a 3.5-inch Intelligent TFT-LCD display module with capacitive touch.

BCN3D was even more impressed with the new gen4 touch screen than it had been with the old one. Or, as they put it, “The black frame gives the machine a more professional look and it’s easy to assemble with fewer parts. The capacitive touch is a huge step up for us as the responsiveness has been greatly improved. The screen is the only way the user can interact with the printer, so it’s quite important.”

Ultimately, BCN3D have found the perfect match through the gen4 series of intelligent display modules, seamlessly integrating into an excellent commercial application. An exciting innovation in the sophisticated 3D printing space.

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