12 10, 2023

A Melody of Innovation and Nostalgia: Analog Audio Design’s TP-1000

2023-10-16T20:30:53+11:00Categories: Appliances|Tags: |

The gen4-uLCD-50DCT-CLB display integrated in the Analog Audio Design’s TP-1000

Once a cornerstone of musical delight, the tape player has long held a place in the hearts of music enthusiasts. Many still believe music on tape offers qualities superior to that in digital format; a warm, rich sound, a wide dynamic range and a more authentic representation of the original sound. For some, the tape player remains a soulful connection to the past.

It’s unexpected, then, that a new analogue tape player would be released against a backdrop of smartphones and wearable IoT. However, Analog Audio Design, a small company based in Pleumeur-Bodou in France, saw an opportunity and embedded modern innovation into a late 1900s relic.

Last year, Christophe Martinez, the founder of Analog Audio Design, released the TP-1000 ⸺ an open reel tape recorder. At first glance, it looks like a nostalgic nod to decades past, but the TP-1000 is a harmonious blend of classic charm and cutting-edge innovation.

Here’s how 4D Systems assisted Analog Audio Design with the development of their modern tape player by providing the perfect LCD display solution.

Beyond Vinyl: Reviving Vintage Sound

The recent re-emergence and popularity of vinyl records and audio cassettes prompted Christophe Martinez to consider a new tape recorder project.

“Since 2014, the return of vinyl hasn’t wavered, with sales still on the rise. Today there’s also talk of the return of the audio cassette. Both technologies are based on analogue sound.The market for magnetic tapes has been growing steadily for several years, but the tape recorders capable of playing this type of tape are ageing, difficult to maintain, demand keeps growing and second-hand prices are skyrocketing.”

Christophe Martinez, the founder of Analog Audio Design

Identifying a gap in the market, Christophe began development of a modern tape recorder in 2017. His goal was to provide music-lovers with an unrivalled sound experience, surpassing even vinyl records.

In 2022, he launched the TP-1000, offering customers a new, reliable machine capable of delivering an unparalleled analogue sound experience. The device is entirely analogue and designed for the reproduction of 1/4″ magnetic tapes.

“TP-1000 customers are passionate audiophiles looking for unrivalled sound, superior to that of vinyl. It’s a worldwide market.”

Christophe Martinez, the founder of Analog Audio Design

Harmonising the User Experience

One of the key challenges in TP-1000’s development was providing users with ergonomic access to advanced functions. Having the perfect display module was pivotal to the project’s success.

Christophe had worked with 4D Systems more than a decade prior and, based on this experience, he reached out for assistance.

The simple serial link between the microcontroller and the screen and the screen-integrated graphics processor resonated with Christophe’s vision for the tape player, and he chose the gen4-uLCD-50DCT-CLB display module with cover lens bezel.

The gen4-uLCD-50DCT-CLB is a powerful 5.0″ Intelligent LCD-TFT display powered by DIABLO16. It features an 800 x 480 resolution, delivering RGB 65K true-to-life colours.

Christophe says the touch screen streamlines the design by removing the need for buttons.

“The advantage of a display is that it eliminates the need to add physical buttons for the functions mentioned above, and in the future, it can also be used to add other functions simply by downloading new firmware.”

Christophe Martinez, the founder of Analog Audio Design

The display has been programmed to showcase time counters, speed and equalisation options, audio output levels, and maintenance pages.

A Classic Symphony with Modern Riffs

After four years of development, the TP-1000 successfully addressed the demand for a high-quality, modern tape recorder for audiophiles worldwide.

The tape player boasts impressive technical features, all conveniently accessible through the display interface (gen4-uLCD-50DCT-CLB), making it exceptionally user-friendly. For example, the REW + Play feature automates the tape rewinding process to the beginning and seamlessly initiates playback. The device calculates the optimal rewind distance based on the remaining tape diameter and core diameter, both adjustable on the intuitive touch screen display.

While being somewhat vintage in appearance, the tape player boasts a range of modern capabilities, including a 6.35mm headphone output and an RJ45 Ethernet socket which allows remote control and software updates.

The final outcome garnered immense praise at its launch listening session at the Acoustic Gallery in Paris, leaving attendees astounded by the depth and quality of sound, precision in tape movement and the feeling of unlimited bandwidth and dynamics.

Encore: Soundscape of the Future

Christophe Martinez has ambitious plans for the future, including the development of the TR-1000 recorder version, which will be an advanced edition of the TP-1000. The gen4-uLCD-50DCT-CLB display will see further use, with plans for a touch-screen remote control in subsequent projects.

Analog Audio Design’s TP-1000, equipped with 4D Systems’ gen4-uLCD-50DCT-CLB display module, has successfully brought the unparalleled sound experience of analogue devices to passionate audiophiles worldwide. The incorporation of the intelligent display has added convenience, functionality, and an elegant design to the TP-1000, making it a remarkable and sought-after open reel tape player.

In an increasingly modern world, the TP-1000 remains an ode to music, a testament to the enduring appeal of analogue sound, and proof that technology and culture can co-exist in harmony.

Until next time.

14 08, 2023

Enhancing User Experience in Liquid Duratec’s Partnership with 4D Systems

2023-09-29T22:45:04+10:00Categories: Appliances|Tags: |

Duratec, a leading manufacturer of liquid handling devices, services the chemical, pharmaceutical and biotechnology industries. They’re committed to delivering exceptional, accurate and user-friendly devices to their clients, spanning governmental institutions, research institutes, universities, hospitals and specialised service providers. The company was seeking a solution to simplify the control interface of their new devices. Here’s how 4D Systems helped Duratec launch a new product suite with an intelligent display module and user interface.

Outdated control panels and an opportunity to improve user-centricity

Liquid handling and automation offer significant advantages over manual processing in terms of accuracy, quality, and reliability. With the right components, single or multiple process steps can be partially or fully automated. This enhances precision and reduces the risk of errors and failures. It also frees up valuable time for end-users to focus on more valuable tasks. The user interface is a vital component of liquid handling and automation systems by ensuring the operator can interact with the equipment quickly and efficiently. However, Duratec’s existing devices relied on software or complex control panels, with outdated control methods hindering the user experience.

“Until now, our previous devices were controlled by software or older and more complicated control panels. However, customers demanded simpler and also more modern technology.”

Matthias Hönig, Duratec’s Head of Sales

Duratec’s goal was to enhance customer satisfaction by providing a user-friendly and modern interface for their liquid handling devices, while maintaining the capability to control them through the RS232 interface.

Solution: Choosing 4D Systems and the right display module

With a collaborative team approach to problem-solving, Duratec conducted their own market research to identify the most suitable solution and technology partner.

Duratec’s research led them to 4D Systems, who stood out as the ideal choice due to the comprehensive range of products.

After extensive research, Duratec selected 4D Systems’ gen4 range of intelligent display modules. Specifically, the SK-GEN4-35DCT-CLB touch display was chosen to address their customer pain points and deliver a better experience for their users.

After extensive research, Duratec selected 4D Systems’ GEN4-uLCD-35DCT-CLB touch display to address their customers’ pain points and deliver a better experience for their users.

The gen4 3.5″ Diablo16 Integrated Display Modules are part of 4D Systems’ latest gen4 series. They offer a 3.5″ colour TFT LCD display, easy Arduino integration, touch detection, storage, communication, and audio generation. Designed with ease of integration and use in mind, the gen4 series is built to prioritise space and functionality and minimise the impact of display related circuitry, providing an easy, intuitive platform for integration.

As Duratec were first-time users, they chose the starter kit (SK-GEN4-35DCT-CLB) which includes everything needed to begin development immediately:

  • gen4-uLCD-35DCT-CLB display module
  • gen4-IB interface board
  • 4D-UPA programmer
  • 4GB Industrial microSD Card
  • 150 mm FFC Cable
  • 5-way female-to-female ribbon cable with male-to-male adaptor

“4D had exactly the product we were looking for. SK-GEN4-35DCT-CLB has an integrated processor and is freely programmable. Furthermore, it has RS232 and I/O interfaces, which were needed early for the control.”

Matthias Hönig, Duratec’s Head of Sales

  • Powerful 3.5” Intelligent LCD-TFT display module powered by DIABLO16.
  • 320 x 480 Resolution, RGB 65K true to life colours, TFT Screen with integrated 4-wire
  • Choice of resistive, capacitive touch or non-touch interaction.
  • 6 banks of 32750 bytes of Flash memory for User Application Code and Data.
  • 16 General Purpose I/O pins for user interfacing, which include 4 configurable Analogue Inputs.
  • 30 pin FPC connection, for all signals, power, communications, GPIO and programming.
  • On-board latch type micro-SD memory card connector for multimedia storage and data logging purposes.
  • DOS compatible file access (FAT16 format) and low level access to card memory.
  • Full colour image display, including animations, icons and video clips.

Outcome: Projects powered by 4D displays

With the implementation of the gen4-uLCD-35DCT-CLB touch display, Duratec launched three new liquid handling devices: D-Drive Pump C30-X60, D-Drive Dispense C30, and D-Flow. These devices drastically improved the user experience with user-friendly touch displays, allowing customers to control, monitor and interact with the devices.

They showcased Duratec’s commitment to innovation and meeting customer demands, enabled by 4D System’s display technology.

Product 1: Flowmeter d.Flow

The Flowmeter d.Flow is designed for checking the accuracy and fluctuation of HPLC (High Performance Liquid Chromatography) or dosing pumps.

The Flowmeter d.Flow is designed for checking the accuracy and fluctuation of HPLC (High Performance Liquid Chromatography) or dosing pumps.

The measurement is volumetric by opto-electronic detection of the liquid level in a rising pipe. It determines actual liquid flow rate by measuring the time to fill a tube with constant volume. The time that passes between reaching a lower and an upper level is being measured and the flow is being calculated. When the upper level is reached, the rising pipe will be drained via a magnetic valve and the measurement starts again.

The integrated display (gen4-uLCD-35DCT-CLB) shows the measured value and the filling level. The measured values can be logged or transmitted directly via RS232.

Product 2: d.Drive DISPENSE C30

The d.Drive DISPENSE C30 SPS is a compact and high accuracy pump module designed for liquid handling applications in the range of 250 nl to 12.5 ml.

The dispenser is suitable for a variety of liquids, including aqueous, organic, aggressive, highly viscous, gaseous. The module can be controlled manually via the touch display (gen4-uLCD-35DCT-CLB), computer-aided via RS232 or using a PLC via the I/O interface.

Equipped with an active valve and a self-priming syringe, the module enables complete filling using the LOAD command. It offers 5 STEP functions that facilitate the execution of successive doses with adjustable parameters such as volume, dosing flow rate, start speed and end speed.

By modifying these dosing parameters, the flow and dosing characteristics of different mediums can be optimised to achieve precise and efficient dosing.

Product 3: d.Drive PUMP

The d.Drive PUMP is a high-precision, low-pulsation dosing pump for laboratory, process engi­neering and industrial applications for dosing from nl/min to ml/min.

The pump can be controlled via the touch display (gen4-uLCD-35DCT-CLB), computer-based via RS323 or by PLC via an I/O interface.

The pump consists of two individual syringe drives. While one syringe delivers the liquid, the other syringe prepares for the subsequent stroke, ensuring smooth and continuous operation.

The flow rates of the pump, depending on the assembled syringe, cover a wide range from 0.04 μl/min to 300 ml/min. The pump also allows for both finite dosing and continuous flow.

18 07, 2023

Navigating the Complexities of 3D Printer Displays

2023-09-30T02:39:31+10:00Categories: Appliances|Tags: |

BCN3D x 4D SYSTEMS: Creative Possibilities in 3D Print

You might think sourcing an appropriate off-the-shelf display module would be the easiest part of creating a sophisticated 3D printer, but it proved unexpectedly difficult.

The Sigma 3D printers BCN3D manufactures aren’t cheap, but they are impressive. As one independent industry publication noted recently, “Ultimately, the BCN3D Sigma is a powerful and versatile 3D printer that’s perfect for those looking to turn ideas into reality quickly.”

The same publication also observed, “We were pleased to see that the LCD screen is bigger than average, and the user interface is clean and uncluttered, which makes for a less frustrating experience. While this printer might come with several advanced features, it certainly looks easy enough to use, even if you’re not particularly tech-savvy.”

When designing a futuristic machine that can spit out 3D objects, you might assume locating a suitably user-friendly interface would be the easy part of the project. But that’s not the experience the engineering team at BCN3D had.

An unexpected roadblock

Some years ago, BCN3D, which prides itself on offering “the world’s most productive FFF 3D printing solutions” and has a customer list that includes the likes of Airbus, BMW, NASA, Samsung and Siemens, wanted to create a small and relatively affordable desktop 3D printer. The type of 3D printer “engineered to grant maximum productivity through a hassle-free experience”, delivering “functional prototypes with quality and precision”.

The BCN3D team knew they would run into challenges. But they initially didn’t imagine sourcing a usable off-the-shelf display module would be one of those challenges. As detailed on the company’s website, “From the very beginning of the BCN3D Sigma development we were looking for an easy and user-friendly way to interface with the machine. We knew we wanted a touch screen but we didn’t have any experience with them.”

Over time, they began to realise how difficult it would be to find a touch screen manufacturer able to supply a product that met their needs. As also detailed on the BCN3D website, “We searched lots of solutions from lots of companies but we always found some issues. Sometimes the problem was with the processing power, [other times] the resolution and others the flexibility of the solution.”

4D SYSTEMS’ gen4 display modules deliver

Fortunately, the BCN3D team eventually discovered 4D SYSTEMS’ range of gen4 display modules.

These were free of the resolution and flexibility issues that ruled out so many other touch screens and provided “multiple screen sizes and technologies with enough processing power”. What sealed the deal for the BCN3D engineers was “the ability to connect the display module via a serial connection to [the printer’s] hardware and integrate the Arduino-compatible library to our main firmware. There’s no easier way of implementing a touch screen interface to your application, period.”

For its first Sigma 3D printer, BCN3D Technologies opted for a gen4 display module with resistive touch. That worked well, but when the company was developing the BCN3D Sigma R17, it wanted to use a similar but more advanced touch screen.

So, it upgraded to the gen4-ULCD-35DCT-CLB, a 3.5-inch Intelligent TFT-LCD display module with capacitive touch.

BCN3D was even more impressed with the new gen4 touch screen than it had been with the old one. Or, as they put it, “The black frame gives the machine a more professional look and it’s easy to assemble with fewer parts. The capacitive touch is a huge step up for us as the responsiveness has been greatly improved. The screen is the only way the user can interact with the printer, so it’s quite important.”

Ultimately, BCN3D have found the perfect match through the gen4 series of intelligent display modules, seamlessly integrating into an excellent commercial application. An exciting innovation in the sophisticated 3D printing space.

12 04, 2023

Scantrol – Developing a Market Leader in the Seas

2023-07-27T19:11:03+10:00Categories: Nautic|Tags: |

As an independent supplier of monitoring and control systems for the marine industry, Scantrol is committed to turning clients’ challenges into exceptional products that deliver high user value. Here’s how 4D Systems helped Scantrol complete its mTrack AHC Controller with the perfect OLED display module.

Problem: Checking All the Right Boxes

When putting the finishing touches on their mTrack AHC Controller, the Scantrol team needed to ensure they selected a display that would check all the essential boxes: size, shape, interface and temperature were all leading factors in the final decision.

“The display provides key information for the operator, so it was important to find the best solution,” says Øystein Aase, Senior Developer, AHC & Autonomous Systems.

Safety: Connectivity and Troubleshooting

Ultimately, it was decided that an OLED display was necessary to meet all the needs of the AHC Controller. But while there are plenty of OLED producers out there, only a few sell the type of display Scantrol needed.

“We needed an OLED display to provide operators with the unique IP address in order to connect with other equipment in a communication network, and to be able to remote support – even though the system is operating on a vessel at sea,” Øystein Aase says.

Especially when it comes to troubleshooting remotely, Scantrol needed their OLED display to have the functionality to solve a range of problems that may occur while in use. With all of the mTrack units being used on at-sea vessels, where challenging weather conditions can happen without warning, the display needed to be able to operate even in the roughest seas.

Solution: Finding the Perfect Display

Safety and efficiency are at the heart of everything Scantrol does, and it’s essential that all their products are designed with the needs of their users in mind.

“Our company was founded with the ambition of improving the catching efficiency of commercial trawl fisheries, and we pioneered the use of trawl sensors to control the trawl winches,” Øystein Aase says. “With a long-term focus on fishermen’s varying needs and challenges, we have established ourselves as a market leader.”

Making AHC Systems More Accessible

Following the widespread uptake of their auto-trawl system, Scantrol spotted a gap in the market for an independent supplier of Active Heave Compensation (AHC) systems.

But complexity and cost were major hurdles, so the development of the mTrack AHC Controller involved a lengthy development process involving business strategy, research and development, and teamwork. Ultimately, they found that 4D Systems had the perfect display for their unit, as well as the expertise and documentation needed to integrate with their exciting new AHC product.

Choosing the uOLED-160-G2

Scantrol chose the uOLED-160-G2 display module for its “shape, size, interface, temperature, availability and special OLED lights,” according to Øystein Aase.

This cost-effective unit uses the latest state-of-the-art Passive Matrix OLED (PMOLED) technology with an embedded GOLDELOX graphics processor that delivers stand-alone functionality to any project. In short, it’s one of the most flexible embedded graphics solutions on the market, so it was exactly what Scantrol needed for their mTrack AHC Controller.

“We did a lot of research to find the optimal solution and there were not many options,” Øystein Aase says. “We knew about 4D Systems and it was easy to access through a distributor. Their website is professional and provided us with the information and documentation we needed at that point. The product itself is of high quality and it was easy to get started and to manage the implementation without assistance.

“With the use of the uOLED-160-G2 display, the operator is now able to monitor network information, unit temperature and other important parameters directly on the unit by clicking a button. The display also shows the login details for remote access. When the operator wants to provide remote access, holding down the remote-access button for a few seconds results in four-hour access for the Scantrol support team. The display also opens up the possibility of solving other needs that may appear in the future.”

Outcome: Everything at Scantrol’s Fingertips

For a market-leading operator with little time to waste, it was important that Scantrol could acquire their display modules from a provider without the need for additional support. Time-to-market was key, and 4D Systems ensured their off-the-shelf solution included everything they would need to complete the development.

“4D Systems has a website that is easy to use and find documentation, so there was no extra support needed,” Øystein Aase says. “But it’s good to know that we can contact them if we would like to have more direct support from the manufacturer.”

An Ambitious Idea Becomes an Affordable Product

Scantrol is always looking into new markets and seeking new products to solve their customers’ problems – it’s how they stay one step ahead in a competitive industry.

“We started this ambitious R&D project because we wanted to make AHC technology accessible to anyone conducting subsea operations,” Øystein Aase says. “Three years later, our affordable mTrack AHC Controller was ready for market, with its built-in MRU (motion reference unit) leading to increased use of Active Heave Compensation.”

12 04, 2023

JAC x 4D SYSTEMS: From Slicer to Screen

2023-10-26T04:05:06+11:00Categories: Appliances|Tags: |

JAC makes commercial bakery products more interactive, intuitive, adjustable and user-friendly. 

JAC is a leading manufacturer of specialised industrial machinery with a global customer base. With their products being highly regarded for their quality, efficiency and innovative design, 4D Systems was the ideal supplier to provide display units for their JAC Varia and JAC Tradilevain commercial bakery products.

Problem: Seeking control and configuration in a display

JAC had spent a significant period of time searching for a screen capable of serving as a control and configuration interface for their bread slicers, which offer adjustable slice-thickness settings. Given their attention to detail, they had a list of must-haves for the screen: solid, reactive, visually appealing and of exceptional quality. Most importantly, the screen needed to be able to integrate all the adjustment settings made possible in their machines.

“Our main interest was to be able to integrate all the adjustment possibilities of our motherboard, whether it be the technical adjustments or the parameters that the customer can vary via the graphical interface,” says Adrien Craeninckx, CEO at JAC.

Solid yet refined

JAC already had a 7-inch display from 4D Systems, but it was an older version with a soft surface – so it didn’t fit the brief. The team needed something more solid with the same resolution but that was smaller and easier to integrate into their products.

Additionally, JAC needed the screen to be user-friendly enough so that their in-house R&D team could quickly get to work on programming and troubleshooting in order to get the product to market sooner.

Solution: Crystal-clear visuals and full functionality

After being given a glowing recommendation, JAC turned again to 4D Systems to find their display solution. 4D Systems recommended the gen4-uLCD-50DCT-CLB, a 5-inch intelligent display module that combines a high-quality TFT LCD display with a capacitive sensor. The screen also features a resolution of 800×480 and RGB 65K true-to-life colours, which would ensure JAC customers would have a crystal-clear and visually appealing interface on their products.

The display unit also includes a built-in graphics engine that allowed JAC to design and create their own custom graphics and user interface elements. This was particularly valuable as it allowed them to develop an intuitive interface that met the specific needs of their customers.

Integrating the display

JAC’s R&D team got straight to work on programming and integrating all the necessary adjustments and settings into the graphical interface. The screen was then assembled on their production lines and configured at the end of the line by their electronics engineers.

OUTCOME: Market-leading bakery products

The gen4-uLCD-50DCT-CLB from 4D Systems proved to be the perfect match for JAC long list of must-haves. Both the Varia Bread Slicer and the Tradilevain Sourdough Fermenter have been on the market for some time now and continue to keep customers happy with their adjustability and user-friendly interface.

“The Varia screen allows customers to slice bread with their choice of thickness and number of slices, while the Tradilevain screen makes it much easier to manage the production of sourdough,” says Craeninckx.

Setting themselves apart from the competition

The gen4-uLCD-50DCT-CLB has allowed JAC to create market-leading products that are easy to use, visually attractive and highly intuitive for customers who want greater control over their product’s output. The custom graphics and user interface elements have also helped set their products apart from competitors and improve their overall brand image.

Off the back of such a successful product roll-out, JAC will continue working with 4D Systems in the future to meet their growing need for high-quality interfaces.

“4D Systems offers the type of interfaces that will become more widespread in the future at JAC. It’s a great way to make our products easier, more attractive and highly intuitive,” says Craeninckx at JAC.

6 11, 2022

Mikhail Margolis & New Ways to Experience Art

2023-09-30T02:40:37+10:00Categories: Visual Art|Tags: |

The works of multimedia artist Mikhail Margolis sit at the intersection of digital technology and conventional techniques. Here’s how 4D SYSTEMS is helping Mikhail create fresh and innovative ways for viewers to experience art.

Idea

When Mikhail Margolis moved to France following the completion of his studies in the USA, he says his exposure to art increased tenfold. From “the purest form of art” – aka drawing – to animation, Mikhail’s artistic nous spans multiple forms of media. After he began to realise how combining technology with traditional artistic formats allowed him to gain a unique edge as a creator, he became a full-time artist working with mixed media.

“My main goal has always been the same: to liberate my mind and spirit,” he says. “In art, nobody tells you what to do and you always start with a white page. All rules, limitations and expectations exist only in your head, so that’s where you confront yourself and overcome your doubts and fears.”

In addition to his personal goals to create something beyond expectations, Mikhail says there’s another driving factor behind his work: to make something beautiful, meaningful and emotionally engaging that is shared with others.

“In the domain of multimedia, there is often a technical challenge – that’s where my IT background kicks in. When I imagine some installation or ‘experience’, I immediately start thinking about how it can be done from a technical point of view. I know that there is always a way to do it, but sometimes it can be quite challenging.”

In the past, Mikhail has worked on an installation consisting of two large panels operated by  two DMX winches placed under a ceiling. A large video projector mapped out computer-generated digital paintings in real-time on the surfaces as they moved up and down.

Currently, Mikhail is working on a single interactive installation that will occupy both floors at the Galerie Charlot, a contemporary art gallery in Paris. The subject matter revolves around the digital and human imprint that we all leave behind. The idea is to explore the role of humans as living matter, specifically their relation to their environment.  The artistic concept of the installation is to allow visitors to transform themselves into an amoeba-like creature capable of navigating through the exhibit space. By exploring themes relating to human lifecycle, interaction, and our evolving relationship with technology, he hopes to create an immersive experience that is both thought-provoking and fun for visitors.

“With this idea in mind I can anticipate what kind of smart modules I will need to use and I can size certain pieces according to the spec sheets. In this particular case, I plan to use LCD-24P4 modules due to their shape and IPS screens, since they will be viewed from various angles.”

Solution

Mikhail chose to source his display products from 4D Systems because he has used our devices in previous art projects.

“I’ve used more than a hundred 4D Systems modules for different projects,” he says. “Most of them were uOLED-160 smart modules for a project called Memo, and they were used to display animated postage stamps. I’ve used a larger uLCD-24PTU for a smaller series of larger stamps and various oLED modules for my Towers project. In addition, I’ve used round modules (uLCD-220RD) in a telescope for my work called Survival of the Fittest.”

With so many collaborations in the past, it’s no wonder Mikhail feels comfortable – and, most importantly, confident – about the quality of product he is getting with 4D Systems.

“I choose 4D Systems because their products are very well built, because they are very reliable, and because it’s a company that evolves – offering new products while still supporting previous generations. There is also excellent documentation for each product in PDF format, with very well-written manuals for how to use the software and programming language.”

Outcome

Mikhail says that anyone can spend enough time and money to create a good product, but what is just as important is the support and community behind it.

“My experience with the 4D Systems team has been very positive,” he says. “The few times I’ve run into problems I’ve posted a question on the forum and they were answered promptly by the engineering team. I also praise the build quality of the modules. Over the years, out of hundreds of pieces that have been produced and sold to collectors, I remember only a single failure due to the module itself. This is quite remarkable in the world of technology.”

Ever the artist innovator, Mikhail is excited to see what type of modules 4D Systems comes up with next. In particular, he’s been longing for a smart module with standard HDMI or MIPI DSI interface that acts as an advanced programmable video player, able to connect to any third-party display.

“This is something that every digital artist dreams about, and there is no such thing on the market that I know of.”

For now, he’s excited about his upcoming exhibit that marries art and technology with the help of 4D Systems displays. It will be shown at Galerie Charlot in Paris throughout the second-half of January 2023.

Follow Mikhail on Instagram: https://www.instagram.com/mikhail_margolis/

Whether you’re an artist, hobbyist or leading a large-scale technical project, 4D Systems has a diverse range of intelligent displays to choose from. Contact us today or call +61 02 9625 9714.

19 04, 2022

Henlo Premium Espresso Machine

2023-10-26T04:04:37+11:00Categories: Appliances|Tags: |

South Africa – Entrepreneur Henlo van der Westhuizen spent years developing South Africa’s premium espresso coffee machine. Here’s how he partnered with 4D Systems to help coffee lovers brew the perfect cup – every time.

Idea

Henlo van der Westhuizen’s remarkable coffee machines are the perfect integration of art, engineering and functionality. With a firm focus on design-led engineering and a passion to drive creativity through entrepreneurship, it’s no surprise he has achieved so much in such a short amount of time. What started as a youthful obsession with Lego soon transformed into a passion for building custom gaming computers. But the final evolution in his engineering appetite came at Stellenbosch.

“Stellenbosch was an absolute hub for coffee, wine, beer and cycling in South Africa,” van der Westhuizen says. “I was quickly drawn to the coffee-shop environment and saw all the different commercial espresso machines – all of which seemed to be running on technology out of the 1980s.”

He came to realize that not all cups of coffee are made the same, so he wanted to figure out what he could do – from an engineering angle – to ensure that every cup added to the coffee-shop experience.

“After I did some research and found out what they were selling for, especially the premium ones, I knew I wanted to do it better for less. So I started some very rudimentary cost analysis and built a business case. By the end of my final year, I was already on my fifth iteration of the business plan as I was chasing down venture capitalists and improving my business model based on feedback from them.”

When van der Westhuizen achieved the financial support to put his premium espresso-machine designs into practice, he wanted them to stand apart from the competition. Central to this was a focus on cost, sustainability and technology.

“Being a technology enthusiast, I wanted our base model to incorporate all the latest innovations, which turned out to be a great decision when we compared the price of our product to functionally similar competitors,” he says. “We are priced exactly on par with the mid-high range ‘workhorse’ espresso machines, but with the added benefit of telemetry. As part of our company culture, we don’t want to rely on the servicing of our machines as a recurring revenue – we believe this will lead to compromises and bad decision-making.

“We wanted to design sustainable machines that have incredible service life, which is better for the environment and gains favour from our customers. This is where the telemetry and data reporting steps in.”

And it’s also where the Henlo team had to find the right technology partner for their machine’s display.

Solution

Henlo products are built with sustainability and longevity in mind. Van der Westhuizen was adamant about creating a product that would deliver a big return on investment long after the machine had been paid off – with right-to-repair and cost-effective access to parts out of warranty. In particular, he wanted to incorporate an interface that would greatly reduce the mechanical wear-and-tear of levers and buttons that are typically used to operate subsystems of espresso machines.

“By adding the screens as IO to the machine, you add a complete software layer between the customer and machinery – which in turn keeps your customers happy, even if there are minor issues that pop up,” he says.

Henlo chose to incorporate two units from 4D Systems’ suite of products. The gen4-uLCD-43DCT-CLB is a slim intelligent display module with embedded DIABLO16 processor and capacitive touch panel – designed specifically for ease of integration and use, with careful consideration for space requirements and functionality. The premium espresso machines also boast the pixxiLCD-13P2-CTP-CLB – powered by the configurable PIXXI-28 graphics processor, it allows various functionalities such as touch detection, microSD or serial flash memory storage, GPIO, and ADC, along with multiple millisecond resolution timers, and UART and I2C communication.

For van der Westhuizen, the most important feature of both displays was the glass bezel, which completely seals the screens from moisture that occurs during the coffee-brewing process. This resulted in much more room to create a custom seal for the back of the unit, with cable routing being a breeze. Following a human-centred design approach, these powerful UI tools gave Henlo’s UX/UI designers a lot of freedom to create an interface that looked and functioned exactly as their customers demanded.

Outcome

Van der Westhuizen ultimately chose 4D Systems because of the industrial-grade quality of the products and their experience in the market. For a technical mind such as his, he also appreciated the attention to detail in the product documentation, and the fact that the devices were able to handle the temperatures and wet environments they would be exposed to in coffee shops.

“The glass bezel was also a huge factor, as it beautifully completes the screen without any design from our side,” he says.

The Henlo team had to rapidly upskill themselves on the IDE, but they appreciate that 4D Systems were always readily available with support to help them meet their UI/UX needs.

“This allowed us more time to focus on other key areas, and time spend on actual development instead of learning. Even though the time zones made multiple messages over a day difficult, the willingness to always help in the best way possible made us unwaveringly committed to using the products.”

Today, van der Westhuizen is excited to watch his machines being used in professional environments and is always looking for ways to improve how his Henlo espresso machines pour the perfect cup, every time.

“Our first machine has been running for about three weeks in a coffee-shop environment and produced over 4,000 cups to date without issue,” he says. “Being in the premium market where a lot more established brands live, we know that adoption will initially be quite slow. But being the only local manufacturers, we can offer much more support on parts and issue resolution than competitors. The smart nature of our machines, for example, means we can monitor and debug issues remotely and efficiently.

“Our goal, however, is to win over the customers for our clients. Our core technology is in reproducing the conditions for the perfect cup at the machine level, with the capability to ‘train’ the barista on human error. Our clients will see higher volumes of sale due to customers returning for the consistently excellent coffee.”

No matter what project you are working on – from hobbyists to commercial-scale product development – we have a diverse product range to meet your needs. 4D Systems’ intelligent display solutions will take your project to the next level, so contact us today or call +61 2 9625 9714.

19 04, 2022

Advancing Air Purification Technologies

2023-07-27T19:11:57+10:00Categories: Appliances|Tags: |

From protecting vulnerable patients in hospitals to empowering research laboratories, Airinspace, in partnership with 4D SYSTEMS, is setting new standards for clean air technologies.

Idea

Airinspace, based in Élancourt, France, was founded in 2002 with the objective of doing exactly what the name suggests– develop a way to provide the cleanest air in space.

By developing air purifiers and airborne surface disinfection machines, they provided safe environments for humans in space, initially on the Russian space station Mir and later at the International Space Station (ISS).

Today, the French company’s air purifiers are depended upon in hospitals across the world (circa 50 countries) to keep vulnerable patients safe from air and surface contamination as well as by research laboratories needing to mitigate potential airborne particles and microorganisms from disrupting their results.

Airinspace was well positioned after 20 years of research and development to respond to the COVID-19 pandemic with a broader, domestic range to protect people in collective spaces such as schools, nursing homes, medical offices, restaurants and meeting rooms.

As the range of products grows, one challenge is always to make sure that the user’s experience of the appliance is as simple and elegant as possible. The product design team’s emphasis on the product’s ergonomics and aesthetic needs to be matched with an equal touch-screen experience also.

Solution

Airinspace partnered with 4D SYSTEMS to source an intelligent display solution to embed in all of their air purifiers.

As the user interface is what a person interacts with most, it was important to Airinspace that the embedded display was high quality, robust, reliable and able to achieve all of the technical requirements.

“We looked for a supplier capable of supporting us in the development of the interface because it was a new subject for us and we were looking for a solution that was easy to implement”, said Arnaud Le Laidier, Electronics Project Manager at Airinspace.

“What appealed to us the most about 4D SYSTEMS was its Workshop IDE development environment. Thanks to this tool it was possible to design our screens, our buttons, and all the necessary graphic elements ourselves without having to write a line of code. It was then very easy for us to develop our interfaces based on feedback from our customers in order to improve in an agile manner and optimize the operating ergonomics of our products”, Arnaud continued.

The 4D SYSTEMS embedded displays used vary across the PIXXI, GEN4 and uLCD range and can be between 2 to 9 inches in size depending on the product.

The large range of sizes and capabilities allows for more flexibility by the design team.

Outcome

The importance of an intuitive and well-designed user interface cannot be overstated. According to Nicolas Klaczynski, Head of Development at Airinspace, “the interface is a real advantage over our competitors and a real comfort for our customers and users”.

Equally however, especially during a global pandemic, supply reliability is critical.

4D SYSTEMS was capable of supporting a 5x increase in production by supplying components directly from Australia.

The network of close partnerships with suppliers has been of enormous importance to Airinspace and by partnering with suppliers who share the same values of innovation, creativity and quality, they have been able to make huge leaps in innovation in a very short period of time.

With a team of 25 people and annual revenue of 16 million euros, the future is bright for Airinspace as well as the lives they are positively impacting around the world.

19 04, 2022

3D Printed Advanced Anatomical Medical Mask

2023-10-26T04:04:55+11:00Categories: Medical|Tags: |

Leonardo Bilalis, based in Athens, Greece, partnered with 4D SYSTEMS to source an intelligent display solution to embed in his 3D-printed Advanced Anatomical Medical Mask.

Introduction

Additive Manufacturing (AM), known as 3D Printing Technology (3PD) nowadays, has become an essential tool for the development of customised and personalised medical products, drugs and personal protective equipment. AM offers the opportunity and the flexibility to solve a variety of manufacturing challenges, most importantly turning 3D CAD complex geometry into real-life objects. Designing a medical tool requires critical utilisation, combination and implementation of several engineering sectors such as the material use, the 3D geometrical characteristics, the electronics, and in variety of applications the software development.

AM accelerates the customisation of a medical product’s life cycle, providing the patient with a high level of medical experience by reducing the clinical recovery period, eliminating the need for additional medical peripherals and reducing the healthcare institution’s overall costs.

In this study, the 3D Printed Advanced Anatomical Medical Mask, called “AMARYSIA ARTEMIS”, is a modern and advanced medical 3D printed model for COVID-19, which is using an Intelligent Round Display from 4D SYSTEMS, a global leader in intelligent display solutions. The mask also contains several biometric sensors and is 3D-printed using the latest 3DP technology from Stratasys, which is a world leader in 3D printing systems for a variety of 3D printing and medical applications. The 3D Printed Advanced Anatomical Medical Mask is designed especially for patients and medical staff in intensive care units (ICUs). Sensor information is displayed for medical purposes and indicates critical values during operation and/or clinical applications.

One of the most important parts of the overall assembly is the Smart pixxiLCD-13P2, a round display with an on-board high-precision programmable intelligent computer and memory chip. The display was chosen for its ease of use, both for its size and programming characteristics.

The pixxiLCD-13P2 round LCD display provides instant information from the user, sharing that critical data via the IOT internal system to a bigger display for quick examination and response.

This project is being carried out by Leonardo Bilalis, PhD student at the University of Piraeus and member of the Industrial Systems Research Group. The Group, led by Prof. Vassilis Dedoussis and managed by Assoc. Prof. John Giannatsis, has extensive experience in R&D in the field of 3D Printing and Additive Manufacturing since 1996. Relevant topics, which have been addressed by the Group, include a broad spectrum of technical issues (e.g. optimisation of machine programming, estimation of quality and cost of production with different 3DP/AM methods, development of software for interconnecting with CAD systems and decision support systems for AM machines, environmental impact assessment of 3DP/AM, Bioprinting technology, Design for AM etc.), as well as business and economic exploitation of AM-technologies-related issues (e.g. 3DP/AM medical applications, physical prototype preparation and new product modelling, development of customised tools and devices for the 3DP/AM industry, architectural design applications, etc.). Most of the associated R&D has been carried out in collaboration with leading manufacturing companies working on various projects funded by European and Greek institutions.

Problem

In the University of Piraeus in Greece, a PhD project is currently being undertaken to create a 3D-printed medical mask with smart and bio-sensor capabilities. The mask will display key medical information and indicate critical values during operations and/or clinical applications for patients, doctors and nurses. The project team chose to focus their efforts on 3D printing due to its wealth of advantages compared to traditional design and manufacturing processes. 4ThDimension Technologies, which is the Stratasys Platinum Partner in the EMEA region since 2021, provides the researcher with all the necessary reverse engineering, rapid prototyping and computer-aided design advanced technologies, which helps in the product life cycle, reducing time and cost. Fourth Dimension S.A. was founded in 2009 and has been, since then, based in Athens, Greece, providing independent solutions for Smart Digital Transformation, supplying advanced product development technology, high-level consultancy and support services.

The 3D Printed Advanced Anatomical Medical Mask was initially designed during the early stages of the COVID-19 pandemic, with the purpose of helping medical staff in hospitals, and especially in ICUs. The project team had barely any time to focus on the design – they simply had to act fast. Design, creation and production of medical personal protective equipment (PPE) that would be efficient and provide the end user with enough protection against 99% of dangerous particles was their ultimate goal.

“During the first stage we tried to solve several design problems, such as the geometric design, the 3D printing materials we would use, the different sizes and geometries of a human’s face, both men’s and women’s. One more issue we faced was the actual fitting of the internal face flange,” says Leonardo Bilalis MSc.

Solution

Once the basic mask model was designed, a new challenge presented itself: they needed to find a way for the prototyped mask to integrate with a small, high-resolution display. After conducting their due diligence, they found that 4D Systems had a variety of intelligent round LCD displays that would serve the right purpose.

“We ended up testing and using not only the pixxiLCD-13P2, but many others unique LCDs from 4D Systems. For example, we used the 1.44”uLCD and the GEN4-ULCD-32PT in general use for testing, debugging and implementation of embedded programming.”

With the LCD being the first immediate reference of the sensor’s values, a significant number of round displays had to be tested for size, aesthetics and ease of use – for both programming and communication protocols. For this project, the main problem the team found was that none of the displays, apart from the pixxiLCD-13P2, had an internal intelligent embedded driver for the graphics.

Ultimately, the pixxiLCD-13P2 provided the team with the greatest flexibility to suit their 3D CAD geometry. They were particularly pleased that the characters on the screen were always clear and easily readable, even at such a small size, which would be extremely helpful in medical environments.

“pixxiLCD-13P2 offers a wide viewing angle, on-board smart graphics, embedded drivers and a variety of display tools that can be used throughout the workshop application. It provides the programmer with the option of two different operating platforms, which makes the product even more flexible and user-friendly.”

Outcome

While this is still an ongoing research project and the mask itself remains as an untested prototype, the team are confident that this is only the beginning for the 3D Printed Advanced Anatomical Mask.

“This piece of PPE will add much more useful and important medical value both for medical staff and patients in ICU. The better the people are, the more wonderful the technology.”

One of the major keys to success in this project has been not just 4D Systems’ LCD technology, but their customer support and understanding of critical medical projects.

“During our communications with 4D Systems, via email and via several web calls, the software engineering team helped us to customize the embedded operating platform to fit and meet our expectations. Customising the LCD’s operating platform and graphical driver was a totally different and creative experience for us. It solved many of the software issues in no time.

“Having such flexibility and support from the 4D Systems team really helped in terms of the cost and time for the overall product life cycle. They also handled our concerns and showed a great level of professionalism.”

The project will further develop and offer enormous opportunities across healthcare, providing easy, immediate and accurate medical information, which may help the patient and medical staff in ICUs. Further conversations are expected to take place as the mask evolves in functionality and use cases.

20 01, 2022

Caretaker Medical

2023-07-27T19:14:45+10:00Categories: Medical|Tags: |

Idea

Caretaker Medical is an innovative digital health company focused on developing wireless patient-monitoring technologies that improve patient outcomes. One of those technologies, VitalStream, is a wearable wireless monitor that measures continuous ‘beat-by-beat’ blood pressure, hemodynamics and vital signs.

All of Caretaker Medical’s designs must follow rigorous standard operating procedures (SOPs), and in the healthcare field there is nothing more important than adhering to regulations.

“Since the VitalStream platform is a regulated medical device, we must adhere to IEC, FDA and ISO design practices,” says Justin McQuown, Director of Engineering at Caretaker Medical. “Within these requirements, we use a team-based approach that involves marketing, engineering and management feedback with multiple gate points throughout the project. This phased approach has led to success throughout the medical device certification process.”

The idea for VitalStream has been several years in the making, and it was designed as an improvement on previous iterations. The goal was to create a product that improved patient comfort, added additional communications capabilities, eased clinician workflow and – critically – enhanced the accuracy of measurements.

To that end, Caretaker Medical needed to source a touch display that would provide an intuitive user interface on the patient’s wrist, allowing easy configuration and operation that was not yet available in previous iterations of the VitalStream platform.

Solution

It wasn’t long before Caretaker Medical found the touch display that would take VitalStream to new heights: 4D SYSTEMS’ 4DLCD-24320240-CTP-IPS with a custom cover lens.

“We chose 4D SYSTEMS for the simplicity of implementation and cost of the semi-custom cover lens over a high-quality IPS display,” says Justin. “The design of the display only requires a single power supply, while using standard display and touch drivers allowed us to quickly get the device up and running.”

Jeff Pompeo, President and CEO at Caretaker Medical, says the 4D SYSTEMS team were helpful in providing options for the cover lens customisation. “We tried many different displays before settling on this one, but once we did 4D were quick to provide the customisable options available to us during the design process.”

Justin says the touch display is a critical component because it is VitalStream’s main interface between patient and clinician. “The 4D part is sourced as a finished assembly and will be the final step in production. It will then be used as the main interface for production testing and firmware loading.”

Outcome

VitalStream has received FDA 510(k) clearance, is in full production and is already being sold throughout the US. Caretaker Medical is excited about launching the monitor globally next year after receiving CE-Mark clearance, and Jeff Pompeo, President & CEO, says the product will help save countless lives around the world.

“VitalStream’s ability to measure blood pressure, vitals and hemodynamics continuously, wirelessly and non-invasively means that it eliminates ‘blind spots’ between intermittent blood pressure cuff readings, where clinicians can’t see their patient’s changing hemodynamic status. By providing continuous beat-by-beat data streaming to our app, secure cloud portal or EMR interfaces, VitalStream detects patient deterioration in real-time and provides immediate alerts so clinicians can take lifesaving interventions earlier. Earlier interventions typically means better patient outcomes.”

While only one piece of the final puzzle Caretaker Medical are highly satisfied with not just the customisable nature of the 4D SYSTEMS touch display, but the level of customer support and ideation throughout the entire process. 4D SYSTEMS loves partnering with medical providers, and we are passionate about continuing to make a difference with our solutions in the real world.

Our diverse product range includes a huge selection of touch displays, no matter what project you are working on. 4D SYSTEMS can help take your product to the next level with enterprise-grade technology solutions, so contact us today or call +61 02 9625 9714.

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