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23 06, 2020

Educational Primer Series: How does an LCD Work

2023-09-29T20:01:57+10:00Categories: Display Technologies|Tags: |

Our Educational Primer Series presents a deep dive into the technical elements that bring together the world of 4D Systems and what we have to offer. You’ll find that this information series, developed with our experts and engineers, is the perfect place to power up your knowledge and take your understanding of our hardware and software to the next level. As always, feel free to reach out and get in touch. The best learning is interactive and we’d love to hear from you.

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How Does an LCD Work?

LCD screens are ubiquitous in a wide range of applications, from the giant high-definition screens you would find at a cricket stadium to the smaller displays you’d find in some of your personal gadgets such as digital watches, smartphones and laptop monitors. LCD technology also lies behind the displays of calculators, digital cameras, notification panels and many other electronic devices.

So what is an LCD? What are the components you’d find inside an LCD screen? How does an LCD work?

Let’s take a closer look.

What is an LCD?

The acronym, LCD, stands for Liquid Crystal Display. Liquid crystal, as the name suggests, is an organic substance that has two states – a liquid form and a crystal molecular form.

Friedrich Reinitzer, an Austrian botanist, first discovered liquid crystals in 1888. In the late 1800s and early 1900s, liquid crystal was only used for research purposes and in experiments. An American company, RCA Corporation, discovered that liquid crystals had electro-optical effects, i.e. when exposed to an electrical field, the liquid crystal could change from transparent to visible light to partially opaque. RCA recognised this value of liquid crystal and made the first experimental LCD in 1968. Since then, LCD manufacturers have found ways to improve the quality of LCD screens.

Basic Structure of an LCD

An LCD comprises of several layers. Starting from back to front, the parts of an LCD include the following layers:

  • Reflective mirror
  • Polarising film
  • Glass filter
  • Negative electrode plane
  • Liquid crystal substance
  • Positive electrode plane
  • Glass filter
  • Polarising film
  • Display glass

The two layers of flexible polarising filters are set at a 90-degree angle to each other with a layer of liquid crystal solution lodged in between. The two glass sheets come with thin grids of transparent electrodes placed on their inside faces. Also, on the inner side of both the glass filters, a special polymer that creates microscopic grooves is applied. The grooves are aligned in the same direction as that of the polarising film. Once a coating of liquid crystals is added onto one of the filters, the grooves will cause the first layer of molecules to align with the filter’s orientation. Simultaneously, all the layers of the LCD components will twist and align until the uppermost layer is at a 90-degree angle to the bottom layer.

An LCD does not produce any illumination on its own and depends on an external source for light. If there is an external light source, it passes through the first filter, as it is polarised. The light then passes through each layer and is guided on to the next with the help of molecules. When the light passes through the liquid crystal layer, the molecules tend to change the light’s plane of vibration to match their own angle. As the light passes through the liquid crystal layer, it vibrates at the same angle as the final layer of molecules. If the angle of the final layer matches with the second polarised glass filter, then the light will pass through.

How Does an LCD Work?

When there is no current, the liquid crystal molecules are aligned parallel with the glass surface. The light entering through the front of the LCD hits the reflective mirror and bounces right back out. However, when a voltage is applied between the electrode planes, the liquid crystals tend to untwist and change their direction and turn vertical to the glass surface. This blocks the light coming through the layers that makes that area darker than the surrounding areas.

When the light passes through both filters, the screen looks lighter in colour, i.e. in different levels of grey. The motion of liquid crystal molecules together with the direction of the two polarisation filters can control the quantity of light transmission. This is the principle on which an LCD works.

For an LCD to produce a coloured image, coloured filters are used to generate red, green and blue pixels. A coloured dye is used in the liquid crystal and the liquid crystal molecule becomes a sub-pixel either generating red, green or blue light. Three of these sub-pixels together make a pixel and millions of pixels together form an image. Controlling the liquid crystals with voltage adjusts the colour and brightness of the image.

LCDs come with many advantages and are the preferred display medium for many applications. This is because LCDs produce a sharp image, use less power which translates to lower cost and less heat, can be made into larger sizes, is compact and thin, and more importantly, have a flat-screen.

There could be other technologies set to become the next big thing in displays, but for now, LCDs are here to stay.

To see the extensive range of screens from 4D Systems, visit:  www.4dsystems.com.au/products/

22 06, 2020

CEiiA rapidly develops a Ventilator in the fight against COVID-19

2023-07-27T19:16:24+10:00Categories: Medical|Tags: |

Idea

Tiago Rebelo is the Director of the Product & Service Development Unit at CEiiA, the Centre of Engineering and Product Development that designs, develops and implements high-tech solutions to push innovation in aeronautics, urban mobility, naval/offshore and automotive sectors.

Prior to COVID-19, he nor CEiiA had ever developed a ventilator before.

In response to the confronting reality that there were not nearly enough lifesaving ventilator machines to go around, the Portuguese company was determined to increase the supply of ventilators to help people survive coronavirus.

Racing against time, CEiiA needed to produce a new product faster than they had ever previously. It needed to be low-cost, easy to assemble and most importantly, locally produced in Portugal in order to meet the immediate & overwhelming demand of its citizens.

From this idea, The Atena – an Invasive Medical Ventilator was born, a medical device to provide mechanical invasive ventilation to patients, increasing their likelihood of survivability to COVID-19.

Solution Design

Product development involved a dedicated workforce of engineers, doctors, researchers and other companies collaborating together – in isolation – working day & night – to prototype, test and develop a final device that was commercial-grade, yet easy to assemble and low-cost.

Among the many features of most ventilators on the market is the touch-screen user-interface which provides important information about the patient which doctors can interact with.

CEiiA’s engineers had previously worked with 4D Systems’ embedded displays and one display was already available at their production facility for use in prototyping. This was the gen4-uLCD-70DT Intelligent Display Module with Resistive-Touch and was ultimately used as the Atena’s primary user interface.

“We required the graphic display to be intuitive, easy to program, feature-rich and most importantly, reliable for the project. The gen4-uLCD-70DT met all of these conditions and we programmed it using the 4D WORKSHOP4 PRO IDE and Visi Genie environment,” said Mr. Rebelo.

“As the project advanced, so did our requirements for the User Interface and the App Notes within the community forum together with the DIABLO16 processor datasheet provided all of the information we needed,” Mr. Rebelo continued.

The use of the display helped accelerate the prototype’s testing & validation phase by proving the correct functioning of every ventilation mode.

Image: “The Atena – an Invasive Medical Ventilator”

Image: A close-up of the graphic user interface on the The Atena, utilizing the gen4-uLCD-70DT.

Outcome

The incredible outcome of the Atena project was that it resulted in human lives saved. The different between life & death from coronavirus is a ventilator. What CEiiA was able to achieve within a short window to time meant many individuals and their families were helped during deeply difficult times.

Within just 45 days, CEiiA had produced a Medical Invasive Ventilator, featured in the CEiiA-produced video below. The first ventilators are being supplied to local and national hospitals and medical centers in Portugal.

The market for the Atena is an international one, with countries such as Brazil ordering the Atena.

Not only did CEiiA succeed in rapidly developing a device to fight COVID-19, but it also succeeded in developing a model that can compete with modern ventilators in the market – including having an attractive touchscreen user Interface that is a pleasure to work with.

Congratulations Tiago Rebelo, the CeiiA team and everyone involved for your outstanding contribution to humanity.

11 06, 2020

Educational Primer Series: What does TFT Mean

2023-09-29T20:02:16+10:00Categories: Display Technologies|Tags: |

Our Educational Primer Series presents a deep dive into the technical elements that bring together the world of 4D Systems and what we have to offer. You’ll find that this information series, developed with our experts and engineers, is the perfect place to power up your knowledge and take your understanding of our hardware and software to the next level. As always, feel free to reach out and get in touch. The best learning is interactive and we’d love to hear from you.

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What Does TFT Mean?

While buying a television, computer or a mobile, you would have come across the term TFT and wondered what it really meant. Simply put, TFT stands for “Thin Film Transistor”.

It is a type of LCD flat-panel display screen, wherein each pixel is controlled by one to four transistors. Also known as active-matrix LCDs, TFT technology offers the best resolution of all the flat-panel techniques. However, that makes it one of the most expensive ones too.

TFT Explained

TFT transistors are normally used in high-quality flat-panel LCDs. Such displays come with at least one transistor for each pixel on the screen. This makes it possible for the electrical current that illuminates the display to be turned on and off quicker. This, in turn, results in brighter display and smoother motions. LCDs with TFT technology are active-matrix displays and are higher-quality than the older passive-matrix displays. Active matrix simply means that every pixel is attached to an individual transistor and capacitor.

So, the next time you see a label TFT AM LCD monitor at your local computer store, don’t be baffled. It simply means that the monitor comes with a “thin-film transistor active-matrix liquid crystal display”. In other words, it is an excellent flat-screen monitor. Good colours make everything look brighter and more appealing.

Pros and Cons

The advent of LCDs made viewing a better experience than ever. Soon, a world of high-end colour LCD Modules became the preferred choice. But thanks to the technological evolution of embedded devices, more and more sophisticated products and designs came into being.

Design is no longer about what things look like and feel like. Design is more about how it works. As such, the TFT LCD modules on our TV, computer monitors, kindles, mobile phone and navigation systems are all excellent designs. They are not only highly effective but also add to the look and feel of the devices.

The major advantages of TFT LCD are as follows:

  • Less energy consumption

Because of the construction of TFT structures with pixel-like materials, they do not consume too much energy, to begin with. When compared with the CRT monitor, the TFT monitor consumes far less power and is therefore a preferred choice.

  • Sharper visibility with superb visual quality

The images displayed on a TFT display do not rely on scanning the electron beams. Hence they are flicker-free and offer a crisp image, with no geometric distortion.

  • Excellent physical design

the physical design of TFT display is in such a manner that they save a lot of space. The devices can be placed anywhere in the office or home even if there is very little space available.

  • Faster response time

As there are individual transmitters and conductors, the response time is much faster than that of the normal LCD or CRT displays. There is virtually no delay in turning on the screen, which makes it preferable to other types of displays.

  • Low strain on the eye

thanks to the quality of pictures displayed and the absence of any rays emitting from the screen, viewing is rather pleasant and strain-free for the eyes.

However, it also has some disadvantages such as:

  • Higher cost

A TFT LCD screen may cost a little more than a regular monochrome display, thanks to its design features.

  • Poor viewing experience at angles

TFT screen offers the best viewing experience right at the front. Any change in the angle of view could mean a distorted view. Still, TFT displays are far superior in quality than the older versions and would be expected to improve in the future.

Other Developments

Technology is ever-changing. So it is no wonder TFT is also undergoing frequent changes. For instance, now you have IPS. It stands for In-Plane Switching and is a further improvement on TFT LCDs.

In the case of IPS, the manner in which the crystals are electrically excited on them is different. Also, the orientation of the crystal array is rotated. As a result of this change in orientation, the viewing angles are improved, along with the contrast ratio and colour reproduction.

Although energy consumption is low compared to TFT LCDs, and they are better than TFT LCDs, they are more expensive. But IPS TFT LCD technology is now widely used for high-performance computers, laptops, tablets, and smart phones.

Conclusion

TFT displays come with a lot of advantages such as a high contrast ratio and low production cost, thus lowering
the price of your device. On the other hand, they do not offer good viewing angles and impressive colour
reproduction if not viewed from the front.

Yet, thanks to ongoing innovations and research, it might not be too long before these problems are sorted out
and you can get a great viewing experience from all angles.

To see the extensive range of screens from 4D Systems, visit: www.4dsystems.com.au/products/

28 05, 2020

Educational Primer Series: Intelligent Display 101

2023-09-29T20:02:31+10:00Categories: Display Technologies|Tags: |

Our Educational Primer Series presents a deep dive into the technical elements that bring together the world of 4D Systems and what we have to offer. Beginning with Intelligent Display 101, you’ll find that this information series, developed with our experts and engineers, is the perfect place to power up your knowledge and take your understanding of our hardware and software to the next level. As always, feel free to reach out and get in touch. The best learning is interactive and we’d love to hear from you.

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Intelligent display 101

Gone are those days when displays were simple tools to show you something. Whether it is the displays of your mobile, TV, tablet or other devices, they have come a long way from the static black and white days. Now you have a wide range of displays – often intelligent and facilitating a human-machine interface.

What is an intelligent display?

For the uninitiated, the term intelligent display might mean something very sophisticated and complex. However, the term represents ready-to-be-installed & EMC (electromagnetic compatibility) pre-qualified display modules that enable you to quickly and easily add graphics combined with a touchscreen human-machine interface to your devices.

Intelligent Display is often provided as an add-on to your main application and is connected to your main board via a serial connection (such as RS232, CAN2.0B, USB). It is normally steered through a set of control commands that are integrated into the main code of your device.

Why choose an intelligent display?

Touch has become a global interface for multimedia devices across the world, and there is an increased demand for larger touchscreens, especially in the corporate sector. More people are introduced to the touch interfaces, thanks to its availability on their personal devices, at the shopping centre information displays, in educational institutions and so on. These touch screen displays have become so common now that you can see them almost everywhere – in ATMs, interactive kiosks at museums and public transportation centres, advertising boards and more.

Businesses have realised that it is here to stay and are now investing in associated technology more than ever. Hence, both business and individual users expect to be offered interactive touchscreens by the supplier unprompted – intelligent display is slowly becoming the norm and not an exception. To think only a few years ago, the process of installation of interactive displays took a lot of work convincing the user about the benefits and ease of use.

One of the major advantages of intelligent displays is the ability to interact with laptops, tablets, phones and other displays. In short, the interactive collaborative technology helped to improve communication and engagement between man and the machine. As a result, not only phones but also homes and offices are turning smart. Many businesses find that intelligent displays are great tools to communicate with their customers and clients.

Advantages of intelligent displays?

Intelligent displays come with a lot of benefits. Some of them are:

  • Flexibility

With intelligent displays, it is possible to change the display to suit any user. For instance, the font/picture size can be adequately increased if the user has a problem seeing small fonts. Likewise, the volume can be increased or decreased to suit the listener so that he can enjoy the content in the best manner.

  • Multi-touch functions

Pinch-zoom and other features such as swiping with two or more fingers to capture a screenshot, make it easier to handle the devices.

  • Ease of use

it is very easy to use an intelligent display unit – often touch or swipe will be enough to get things done. With the introduction of new technology, even voice commands can be used to activate them.

  • Tailormade solutions

if we take the case of intelligent advertisement display boards, they can be highly customised. For instance, if a board is displaying ads of clothes, it can be programmed in a way that if someone passes by it, it displays ads specifically targeted to the person.

  • Display sizes

Likewise, the boards are highly customisable to suit the needs of the user. For instance, a display board in a school can be enlarged to use in a large seminar hall or used as a display unit on usual school days.

  • Interactive

Needless to say, the greatest advantage of an intelligent display is its interactive feature. The end-user is, in fact, able to communicate with the machine and get the information needed easily. Interactive kiosks in an art gallery or a museum are great examples of this. With the help of these display units, a visitor can even see the minute details of the exhibit.

  • Durability

 intelligent displays often come with a high-performance capacitive touch panel that operates under a 5mm tempered glass. It means that the screen is durable and it will continue to work even if it is cracked.

As technology grows, it will be possible to do more tasks by a mere touch on your screen. In the coming future, even a gesture of your hand or fingers without actually touching the screen could activate the screen. It is likely that more devices will offer touch facility – laptops and desktops are now offering the feature and it has made life easier than ever. So, it would be safe to presume that Intelligent Display is here to stay and grow further.

To see the extensive range of screens from 4D Systems, visit: www.4dsystems.com.au/products/

2 02, 2020

4D Systems’ Focus on Exceptional Customer Service

2023-09-29T23:33:54+10:00Categories: Company News|Tags: |

4D Systems’ Focus on Exceptional Customer Service.

Business is moving faster than ever.

As customers get smarter and clearer about what they want and expect in the products and services they buy, companies are investing heavily in meeting their customer’s growing expectations.

“You need to be able to really understand the problems your customers are trying to solve and work backwards from there,” says Sinan Aknar, Managing Director of 4D Systems.

“As our community of enterprise manufacturers, design houses and hobbyists use our products for increasingly varied applications, our customer support team are able to pass learnings back to our product teams to continuously improve our products. Customer service is not one-way, it’s a feedback loop and an ongoing conversation between our customers and us.”

A focus on speed and convenience

People’s expectations have been shaped by the everyday interactions they have with companies like Google, Uber and Facebook where answers and cars arrive within seconds and at most minutes.

Customers do not simply compare their experience to your competitors anymore. They compare you to the best service they have ever received – from any company they have interacted with. Consumers want to work with the companies that are easiest to do business with as well as communicate with.

The traditional customer service channels of phone and email still have an important place for helping users resolve complex issues, but when it comes to meeting the demand for speed, answers need to be accessible without the need to pick up the phone. User guides, video tutorials and intuitive FAQs are the first place people begin to look for solutions. They also need to be easily accessible on mobile.

Mobile self-service

Self-service is becoming the preferred choice when it comes to customer support.

According to Gartner research, 81% of customers across all industries attempt to take care of matters themselves before reaching out to a customer support representative. In addition, more and more are researching and resolving issues from their phone.

Whether it’s searching “How To…” on Youtube or searching discussion boards for key phrases, strong customer service strategies are deeply mobile-driven.

“We have seen this shift in our own customer base. A hobbyist and an engineer at an enterprise manufacturer will get online to look up something. We know our documentation must be ready for them when they need it,” says Markku Riihonen, Global Products and Business Development Manager of 4D Systems.

Product datasheets and manuals need to be easily accessible on the product page for reviewing pre-purchase.

Supporting customers pre and post purchase

Companies must build an ecosystem around their customers to deliver what they need, both pre-purchase as well as post-purchase.

Improving the pre-purchase process assists customers in deciding whether the product is right for them and increases conversion. Strong post-purchase support ensures high satisfaction and a likelihood of an ongoing relationship.

Carl Darby, a model-maker who used 4D System’s user form & post-purchase technical support in a recent project says “this project showed me how easy 4D Systems products are to use”. Mr. Darby used the uOLED-96-G2 in his model-making project for its compact size and intuitive programming software.

Ledixis, an enterprise manufacturer of DMX controllers for lighting control relied on application notes and discussion forums on 4D System’s website for the majority of their questions and sought advanced technical assistance with the post-purchase team for questions they preferred not to share on a public discussion board. Ultimately, the service was tailored to their preferences.

Creating a strong customer service culture is important for developing long-term relationships with customers.

Richer customer experiences lead to better customer loyalty, repeat purchases and dependable revenue streams.

For over 15 years, 4D Systems has forged its place as a global leader for intelligent displays and graphics processors. While we are honoured to offer our range of products, it’s the effort we put into customer service that makes us most proud.

To experience the very best in customer service, talk to a team member today through the best channel for you.

13 09, 2019

MicroPlasma Ozone Case Study

2023-07-27T19:17:34+10:00Categories: Medical|Tags: |

Idea

MicroPlasma Ozone (MPO3) manufactures Smart Ozone Systems to automatically maintain the health of in-ground residential and small commercial swimming pools.

Ozone is a powerful disinfectant; a more powerful disinfecting agent than chlorine, it is very energy efficient and it naturally breaks down into oxygen, leaving no harmful chemicals behind.

MPO3’s state-of-the-art MicroPlasma Ozone Technology® was developed by a major university’s Plasma Team specifically to efficiently provide more ozone in a compact size generator at an affordable price point. It achieves this by using its multi-patented plasma technology to ensure a uniform-glow discharge of ozone rather than a random discharge, creating more ozone for less energy in a small footprint.

Additionally, MPO3 wanted their ozone generators to be more user-friendly, able to self-troubleshoot and easier to operate than others on the market. While many of their competitors’ products rely on simple on/off switches and LED indicators to communicate status to pool owners, MPO3 wanted to offer their customers more information about their pool’s health.

Solution Design

“We knew an embedded touchscreen HMI made the most sense in this application, but the industrial versions most common in the automation industry did not meet our requirements for aesthetics or cost-effectiveness”, Brandon Cooper at MPO3 says.

The engineering team consulted their preferred team at Digi-Key, Mouser and found 4D Systems HMI touch screens were readily available, relatively inexpensive, and easy to program and integrate into products.

Purchasing a couple of samples and comparing the gen4-uLCD-32PT against the gen4-uLCD-43DT, the choice was made to proceed with the gen4-uLCD-43DT due to the larger screen real estate and a better fit with the existing enclosure with the corresponding bezel – gen4-BEZEL-43B. The upload of software was equally painless, with a few of the screens being used in separate internal applications to monitor and improve our product testing equipment. Critical also was the display size being a determining factor, while the 43DT also utilises a faster and more powerful processor than the 32PT model.

The 4.3” LCD resistive touchscreen display (480 x 272) was embedded specifically for user interaction, real-time monitoring, and error warnings. The display has been designed to show the values for Ozone Gas Flow (L/min), Temperature (°F), Humidity (%RH), and Ambient Ozone Gas (ppm), and system health.

MPO3 designed a built-in ORP monitor/controller which automatically adjusts ozone production by monitoring the ORP signal in the pool return line in real-time, and giving the end-user a continuous display of the ORP level in the pool water.

Outcome

The MP5 and MP10 units are Smart MicroPlasma Ozone systems for residential and commercial pools as well as other commercial or industrial applications and include the automated ORP sensor/controller to automatically adjust ozone production.

The unit’s Home Page (shown below) is the default page when the unit is running and shows all the relevant information for system operation.

This page enables users to monitor and control their desired ozone settings while showing other valuable information such as ORP (mV), Gas Flow Rate (L/min), Unit Temperature (°F), Relative Humidity (% RH), Ozone Module Status and Ambient Ozone Concentration (ppm).

Indicators will update and where action is required (such as when gas flow is lower than the 5L /min in the example below), the light with show red until the pump speed has been adjusted.

“The feedback from the market has been phenomenal. The industry is excited about our new Smart Ozone System and our innovative HMI integrations. It’s been a successful product launch for us.” says Brandon Cooper at MPO3.

13 09, 2019

Optimising a world-class ready-to-drive vehicle

2023-07-27T19:17:42+10:00Categories: Automotive|Tags: |

Idea

Formula Student is an international design competition for students in which teams from around the world construct a single-seated formula vehicle and produce a ready-to-drive prototype in which they compete against each other.

The University of Stuttgart’s combustion team, Rennteam Stuttgart, currently holds the 1st place world ranking in the competition. They are most keen to defend their title again. Bora Özgen, a member of Rennteam’s electronic team, is in charge of developing the driver display system and telemetry.

“During testing and competition, it is vital for the vehicle to display the important vehicle data to the driver to improve performance and prevent damage to the prototype,” says Özgen.

The dashboard needs to display sensor data such as oil pressure, water temperature, as well as driving modes and engine maps. These metrics are closely monitored and offer insights into how efficiently the vehicle is operating and how the performance can be improved.

Solution Design

Özgen chose 4D System’s gen4-4DCAPE-50CT-SB as their LCD display unit, offering Capacitive Touch,  5.0″ LCD TFT display. The primary reason for this choice was because it works perfectly with their main display control unit, the BeagleBone Black.

For the last two years of competing, Rennteam used the gen4-uLCD-50D-SB and this year have decided to leverage the graphics accelerator of the BeagleBone Black by moving to the  gen4-4DCAPE-50CT-SB.

Image: RennTeam Uni Stuttgart’s driver in action.

A major benefit of upgrading the display unit was simplifying the programming – the developers only needed to write the program in one application, which implemented the UI and the application logic simultaneously.

This increase in flexibility for the developers also resulted in a faster, more responsive display for the driver. Removing the need for an additional communication layer between the Beaglebone & the display controller meant the team could improve the driver’s user experience.

“I developed the software on BeagleBone after receiving the display, having ordered it directly from 4D Systems website. During development, we simulated the vehicle data using hardware-in-the-loop simulation. When we were satisfied, we designed and manufactured a waterproof casing for the display and assembled it onto the vehicle” Özgen says.

All display controls were operated using buttons on the steering wheel, with the display positioned in front of the steering wheel for easy glancing at.

Outcome

The driver’s feedback on the new display couldn’t have been better. It was more responsive with a clearer graphic display than the 2 previous years.

https://www.youtube.com/watch?v=hgyBYtGTjHU

Image: The gen4-4DCAPE-50CT-SB as the vehicle’s display unit.

The goal at Rennteam Stuttgart is clear: complete the development, finish with class, win gloriously. The display will help the team test the car more efficiently, particularly around measuring crucial metrics that determine how the vehicle meets its optimal performance level.

Ultimately the team are looking to defend their 1st place world ranking by achieving glory in competition with the right tools, software and partners beside them.

23 08, 2019

Developing bespoke products profitably

2023-07-27T19:17:48+10:00Categories: Appliances|Tags: |

Idea

Based in Nantes, France, Ledixis designs DMX controllers for lighting control on TV and cinema sets for its brand Exalux which targets commercial customers.

It is a balancing act to cost effectively develop new product lines & revenue sources. It requires assessing the overall sales potential of a new product against the development cost to bring that product into the market. Rapid prototyping and the ability to turn an idea into a final product quickly are necessary to keep development costs low.

Ledixis was presented with this challenge when they were required to develop a custom DMX controller for a customer, while having to avoid using costly hardware & software.

Solution Design

Ledixis chose to use GEN4-ULCD-50DCT-CLB-SB and 4DISCOVERY-35 as display components in the project.

The 4DISCOVERY-35 was used as the front-end DMX controller due to its ability to be mounted onto a standard light switch flush/mounting box, which enables quick and easy installation into a wall.

The GEN4-ULCD-50DCT-CLB-SB was selected as it was easy to integrate a full colour HMI as a component into the product.

“We chose 4D system screens because they made it possible for us to develop specifics projects in a very short time.  Moreover, the competencies of our electronics engineers are adapted to the programming of the displays. The screens integrate a microprocessor powerful enough to run the applications we have developed and ensure a good level of reliability.  This results in a more compact product at the end.” says Bruno Lavolee, CEO at Ledixis.

The company’s engineers used the discussion forum to find solutions to their questions and used after-sales support for advanced technical assistance.

Image: The GEN4-ULCD-50DCT-CLB-SB display

Image: 4DISCOVER-35

Outcome

Ledixis successfully developed their new product, which comprised of two sub-products CONTROL ONE and CONTROL SKY.

The product is now being used by the customer to control wirelessly DMX fixtures such as LED panels, spotlights & wireless dimmers, allowing them to develop a new product profitably.

Development of the product’s electronics & firmware took approximately 900 hours, which included:

  • The general research for the overall electronics architecture;
  • The design of a custom electronic board (that talks to the 4D Systems display and handles specific hardware);
  • The software development for the MCU on the custom board; and
  • The software development for the 4D screen.

Ledixis’s engineers’ team worked on the software development of both the custom board & display unit simultaneously, to ensure proper compatibility. The most important goal for the team was to get the software development part right from the outset so that the product met all initial requirements, with the ability to add new features over time.

The design of the mechanical enclosure for the display & control unit and the graphic design of the user interface was completed once the electronics and firmware were finalised.

Images of Ledixis’s final CONTROL ONE product are below.

23 08, 2019

Why choose 4D for your next project?

2023-09-29T20:02:56+10:00Categories: Display Technologies|Tags: |

For the past 15 years, 4D Systems has been regarded as one of the top providers of state-of-the-art intelligent display and graphics processors. Much of this comes from our flexibility to jump on new and intriguing projects, whether it’s for a multinational, an engineering firm or even a hobbyist.

So why do our customers continue to choose 4D over our competitors? Here are some reasons why we’re the ideal partner for your next project.

We are always on the cusp of the most innovative technologies

We are never content to rest on our laurels, and we are constantly searching for projects where we can apply our technical knowledge across new industries.

Recent 4D Systems projects span a diversity of sectors, from healthcare to sports racing, solar power. More recently, we partnered with CEiiA to support their creation of The Atena – an Invasive Medical Ventilator to fight against the COVID-19 pandemic.

Prior to that, our gen4-4DCAPE-50CT-SB LCD display unit was used in a ready-to-drive, single-seat formula vehicle for the international Formula Student design project, and our hardware and software even contributed to the Técnico Solar Boat, a fully solar-powered racing vessel.

On the hobbyist front we even turbocharged model-making project to build a scale model of the EVA Pod from 2001: A Space Odyssey.

We’re different from other technology providers

What we are perhaps best known for among our customers is our ability to tailor-make solutions to match a project’s needs – however technical or particular they may be. Customers come to us with a problem and we design a solution.

We are also committed to innovation, and our reputation as a leading provider with world-class manufacturing facilities speaks for itself. But none of this would matter if we weren’t able to turn around products efficiently. Our speed from ideation to development to production is second-to-none, and it sets us apart from the competition.

Finally, we are a lifetime partner, committed to providing support and technical solutions beyond our initial interactions. We’re redefining what customers expect from a technology provider – as one of our happy clients told us: “The relationship didn’t end once we had the hardware – that meant a lot.”

You can read more about what our clients have to say about 4D Systems here.

We create market-leading products

In addition to engaging with a variety of clients to build custom display solutions, you can also purchase a wide selection of enterprise-grade hardware, software, accessories and end-of-life products.

Our range includes intelligent (gen4-HMI, uLCD, uOLED, etc.) and primary (Raspberry Pi, Beaglebone) display modules, building-automation displays for both corporate and residential property, camera and audio hardware, and much more. Best of all, we cater to all budgets.

If you don’t find the product you’re looking for, simply reach out to the 4D team and we will custom-build the technology you need.

We provide top-class technical support

At 4D Systems, we take pride in our deep technical knowledge to provide ongoing support to clients. In addition to offering an accessible Codebase to help inspire your latest projects, you can read regularly updated App Notes, interact with staff on our 4D Systems Forum, and find answers to all your questions through our dedicated Helpdesk.

We value each and every project and can provide the support you need over its entire lifecycle.

Do you have a project that needs the expertise of intelligent display specialists? Contact the team at 4D Systems today or call (02) 9625 9714. You can also follow our latest projects here.

20 08, 2019

How innovators are accelerating product development using commodity SBCs and display modules

2023-09-29T20:03:20+10:00Categories: Display Technologies|Tags: |

The past ten years have seen a significant increase in the number of new consumer electronics-based products coming to market, and the pace shows no signs of slowing. You can find everything from an IoT-connected toothbrush to a petcam app that allows you to check up on your cat or dog when they are home alone.

Imagination is everything, and this seems to be driving the rate of new product innovations.

Look a bit deeper behind each design and you’ll probably find that it was developed using one or more of the techniques now available to all. We’re talking about the rise in 3D printing, putting 3D drafting and printing capabilities in the hands of the many. And it isn’t just the 3D printer that makes all this possible, it’s the availability of free online portals such as Tinkercad, where not only can you develop your own design, but you can then share it with others in the community, or perhaps use or modify a design that somebody else has produced. Add in an equally open and engaging community behind single-board computers (SBCs) such as the Raspberry Pi, Arduino and BeagleBone Black, and your great idea is almost in production!

So you have come up with your product design – perhaps you’ve made a couple of prototypes to show family and friends, but now you fancy having a go at ‘making it big’ by taking your product to market. Conducting market research and obtaining finance have always hampered those with good ideas, but now there is another route: crowdfunding. Crowdfunding sites such as Kickstarter and Indiegogo provide a forum to structure your product design ideas and gauge consumer interest, as well as a means of finance. If enough early adopters think your idea a good one, and the production plans are achievable and well thought-through, then you’ll quickly find you have the finance in place to get your business started.

There is another interesting aspect to the scenario above, which is that many of the inventors and innovators launching new products are not professionally trained engineers. Granted, an enquiring mind can pick up a lot of basic skills and knowledge by experimentation, but it is the passion and expertise innovators have for their new product that really provides the momentum to make an idea a reality. So many have come up with a product idea having been frustrated by the repetitive things they have to do, or tools they use in their daily lives, whether at home or work. Never has the phrase ‘Necessity is the mother of invention’ been more relevant.

When it comes to choosing an SBC there are tens of different boards available, many with a choice of configurations. Take the Linux-based Raspberry Pi, for example – introduced in 2013, and as of March 2018 there have been over 19 million Raspberry Pis sold. Now available in four different form-factor boards, the Raspberry Pi has been credited with kickstarting a resurgence in electronics as a hobby. The Raspberry Pi Zero W is one of the board variants, packing Wi-Fi, Bluetooth 4.1 and Bluetooth Low Energy wireless connectivity and a 1 GHz single-core ARM11 CPU and 512 MB RAM into a compact 65 x 30 x 5 mm footprint.

Figure 1 – Raspberry Pi Zero W (image courtesy of Raspberry Pi Foundation)

The Raspberry Pi board family has been widely adopted by non-engineer innovators and industrial automation manufacturers alike. Online communities and forums offer a vast range of programming tips and hardware interfacing techniques that help developers get their product working. It can be found at the heart of many low-volume industrial products, saving manufacturers the significant costs of developing a custom embedded system.

The Raspberry Pi has also spawned a whole industry that supplies a range of affordable add-on peripheral interface boards or ‘hats’, cases and display modules. A budding innovator is quickly able to assemble all the parts needed to prototype a new product idea. From the operating software perspective, the Raspberry Pi uses a popular Linux distribution that is extremely reliable and resilient in use, and well supported. Available programming languages include most popular high-level languages such as Python and C/C++ as well as more visual tools such as Node-RED and Scratch.

An example display suitable for use as the primary display across the whole Raspberry Pi family is the gen4-4DPi series from 4D Systems. Available in 4.3, 5 or 7 inch screen sizes with the option of resistive or capacitive touch controls, the 4DPi is designed to work with the standard Raspbian Operating System and takes its input from what would have been sent to the HDMI interface.

Figure 2 – gen4-4DPi-43T 4.3 inch display

The 4.3 inch 4DPi comprises a 480 x 272 pixel TFT screen (800 x 480 resolution for the 5 and 7 inch models) – see Figure 3 – and an adapter – see Figure 4. The 4.3 inch display has a typical frame rate of 20 frames per second, and is powered directly from the host SBC. No additional power supply is required, thus making the combination ideal for use in space-constrained products. Communication with the Raspberry Pi is achieved by a high-speed 48 MHz SPI connection that uses a compression technology to further improve data transfer speed. A Xilinx FPGA is used to process the SPI data and pass it to the LCD controller.

Assuming that you have a functioning Raspberry Pi Zero W, you simply follow the instructions provided in the gen-4DPi datasheet to connect the display to the SBC. This involves downloading and installing kernel updates from the 4D Systems website and changing a couple of boot options. It is also recommended that you calibrate the touch screen to ensure that it works correctly with your application and, if required, change the display orientation from landscape to portrait.

With a host of SBCs, modules and community support readily available, innovators have only their imagination to limit what can be designed.

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