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12 04, 2023

Embedded Display Interfaces. Build or Buy?

2024-06-17T23:26:28+10:00Categories: White Papers|

Most technology businesses will, at some stage, consider whether it is more efficient to build their own intelligent display solution from scratch or buy an off-the-shelf module. This white paper dives into the key factors that designers and manufacturers should take into account when making this crucial decision. From production and development cycles to the versatility and customisation of the end product, we’ll help you weigh the pros and cons of both options so you can make a decision that best fits your business needs.

In this white paper, we will cover off on:

  • Considerations in the make vs buy decision
  • Comparison of a modular solution vs a discrete design
  • Discrete design implementation
  • Modular design implementation
  • Example cost analysis: Discrete vs. modular design
  • Introduction to 4D gen4 HMI
  • Overview of IDE and GUI.
  • Examples of successful applications
  • Building automation
  • Medical ventilator
  • Conclusion.

Background

One consistent design trend in recent years has been the increased use of Full Colour Touch Interfaces. These colorful, easy-to-use products combine input/output technologies such as traditional screen technologies, buttons and rotary switches into a single unit. Everybody is familiar with smartphones and tablets, but touchscreen applications also include other consumer devices such as coffee machines and kitchen appliances as well as commercial and industrial machines including drink dispensers, medical diagnostic equipment, machine tools and more.

Considerations in the make vs buy decision

Choosing the right LCD solution for a product can be difficult. For the embedded designer, incorporating an LCD can be as demanding as the rest of the design. There are many things to consider when making the initial decisions. The two most important considerations: design in a discrete LCM and develop all required libraries and software to drive the display (discrete design), or use an off-the-shelf intelligent display module (IDM) that is virtually ready to run out of the box (modular solution). When deciding whether to buy an off-the-shelf module or design a discrete solution in-house, the designer must evaluate development cost, bill-of-materials (BOM) cost, design flexibility, scalability, development time and available design expertise.

Example cost analysis

In this simplified calculation we compare the costs of the two approaches for a typical application: adding a 4.3 in LCD with capacitive touch to an existing design. Click through to the full white paper for details.

Curious to learn more about what designers and manufacturers need to consider when making this critical decision?

12 04, 2023

Scantrol – Developing a Market Leader in the Seas

2023-07-27T19:11:03+10:00Categories: Nautic|Tags: |

As an independent supplier of monitoring and control systems for the marine industry, Scantrol is committed to turning clients’ challenges into exceptional products that deliver high user value. Here’s how 4D Systems helped Scantrol complete its mTrack AHC Controller with the perfect OLED display module.

Problem: Checking All the Right Boxes

When putting the finishing touches on their mTrack AHC Controller, the Scantrol team needed to ensure they selected a display that would check all the essential boxes: size, shape, interface and temperature were all leading factors in the final decision.

“The display provides key information for the operator, so it was important to find the best solution,” says Øystein Aase, Senior Developer, AHC & Autonomous Systems.

Safety: Connectivity and Troubleshooting

Ultimately, it was decided that an OLED display was necessary to meet all the needs of the AHC Controller. But while there are plenty of OLED producers out there, only a few sell the type of display Scantrol needed.

“We needed an OLED display to provide operators with the unique IP address in order to connect with other equipment in a communication network, and to be able to remote support – even though the system is operating on a vessel at sea,” Øystein Aase says.

Especially when it comes to troubleshooting remotely, Scantrol needed their OLED display to have the functionality to solve a range of problems that may occur while in use. With all of the mTrack units being used on at-sea vessels, where challenging weather conditions can happen without warning, the display needed to be able to operate even in the roughest seas.

Solution: Finding the Perfect Display

Safety and efficiency are at the heart of everything Scantrol does, and it’s essential that all their products are designed with the needs of their users in mind.

“Our company was founded with the ambition of improving the catching efficiency of commercial trawl fisheries, and we pioneered the use of trawl sensors to control the trawl winches,” Øystein Aase says. “With a long-term focus on fishermen’s varying needs and challenges, we have established ourselves as a market leader.”

Making AHC Systems More Accessible

Following the widespread uptake of their auto-trawl system, Scantrol spotted a gap in the market for an independent supplier of Active Heave Compensation (AHC) systems.

But complexity and cost were major hurdles, so the development of the mTrack AHC Controller involved a lengthy development process involving business strategy, research and development, and teamwork. Ultimately, they found that 4D Systems had the perfect display for their unit, as well as the expertise and documentation needed to integrate with their exciting new AHC product.

Choosing the uOLED-160-G2

Scantrol chose the uOLED-160-G2 display module for its “shape, size, interface, temperature, availability and special OLED lights,” according to Øystein Aase.

This cost-effective unit uses the latest state-of-the-art Passive Matrix OLED (PMOLED) technology with an embedded GOLDELOX graphics processor that delivers stand-alone functionality to any project. In short, it’s one of the most flexible embedded graphics solutions on the market, so it was exactly what Scantrol needed for their mTrack AHC Controller.

“We did a lot of research to find the optimal solution and there were not many options,” Øystein Aase says. “We knew about 4D Systems and it was easy to access through a distributor. Their website is professional and provided us with the information and documentation we needed at that point. The product itself is of high quality and it was easy to get started and to manage the implementation without assistance.

“With the use of the uOLED-160-G2 display, the operator is now able to monitor network information, unit temperature and other important parameters directly on the unit by clicking a button. The display also shows the login details for remote access. When the operator wants to provide remote access, holding down the remote-access button for a few seconds results in four-hour access for the Scantrol support team. The display also opens up the possibility of solving other needs that may appear in the future.”

Outcome: Everything at Scantrol’s Fingertips

For a market-leading operator with little time to waste, it was important that Scantrol could acquire their display modules from a provider without the need for additional support. Time-to-market was key, and 4D Systems ensured their off-the-shelf solution included everything they would need to complete the development.

“4D Systems has a website that is easy to use and find documentation, so there was no extra support needed,” Øystein Aase says. “But it’s good to know that we can contact them if we would like to have more direct support from the manufacturer.”

An Ambitious Idea Becomes an Affordable Product

Scantrol is always looking into new markets and seeking new products to solve their customers’ problems – it’s how they stay one step ahead in a competitive industry.

“We started this ambitious R&D project because we wanted to make AHC technology accessible to anyone conducting subsea operations,” Øystein Aase says. “Three years later, our affordable mTrack AHC Controller was ready for market, with its built-in MRU (motion reference unit) leading to increased use of Active Heave Compensation.”

12 04, 2023

JAC x 4D SYSTEMS: From Slicer to Screen

2024-06-07T02:04:51+10:00Categories: Appliances|Tags: |

JAC makes commercial bakery products more interactive, intuitive, adjustable and user-friendly. 

JAC is a leading manufacturer of specialised industrial machinery with a global customer base. With their products being highly regarded for their quality, efficiency and innovative design, 4D Systems was the ideal supplier to provide display units for their JAC Varia and JAC Tradilevain commercial bakery products.

Problem: Seeking control and configuration in a display

JAC had spent a significant period of time searching for a screen capable of serving as a control and configuration interface for their bread slicers, which offer adjustable slice-thickness settings. Given their attention to detail, they had a list of must-haves for the screen: solid, reactive, visually appealing and of exceptional quality. Most importantly, the screen needed to be able to integrate all the adjustment settings made possible in their machines.

“Our main interest was to be able to integrate all the adjustment possibilities of our motherboard, whether it be the technical adjustments or the parameters that the customer can vary via the graphical interface,” says Adrien Craeninckx, CEO at JAC.

Solid yet refined

JAC already had a 7-inch display from 4D Systems, but it was an older version with a soft surface – so it didn’t fit the brief. The team needed something more solid with the same resolution but that was smaller and easier to integrate into their products.

Additionally, JAC needed the screen to be user-friendly enough so that their in-house R&D team could quickly get to work on programming and troubleshooting in order to get the product to market sooner.

Solution: Crystal-clear visuals and full functionality

After being given a glowing recommendation, JAC turned again to 4D Systems to find their display solution. 4D Systems recommended the gen4-uLCD-50DCT-CLB, a 5-inch intelligent display module that combines a high-quality TFT LCD display with a capacitive sensor. The screen also features a resolution of 800×480 and RGB 65K true-to-life colours, which would ensure JAC customers would have a crystal-clear and visually appealing interface on their products.

The display unit also includes a built-in graphics engine that allowed JAC to design and create their own custom graphics and user interface elements. This was particularly valuable as it allowed them to develop an intuitive interface that met the specific needs of their customers.

Integrating the display

JAC’s R&D team got straight to work on programming and integrating all the necessary adjustments and settings into the graphical interface. The screen was then assembled on their production lines and configured at the end of the line by their electronics engineers.

OUTCOME: Market-leading bakery products

The gen4-uLCD-50DCT-CLB from 4D Systems proved to be the perfect match for JAC long list of must-haves. Both the Varia Bread Slicer and the Tradilevain Sourdough Fermenter have been on the market for some time now and continue to keep customers happy with their adjustability and user-friendly interface.

“The Varia screen allows customers to slice bread with their choice of thickness and number of slices, while the Tradilevain screen makes it much easier to manage the production of sourdough,” says Craeninckx.

Setting themselves apart from the competition

The gen4-uLCD-50DCT-CLB has allowed JAC to create market-leading products that are easy to use, visually attractive and highly intuitive for customers who want greater control over their product’s output. The custom graphics and user interface elements have also helped set their products apart from competitors and improve their overall brand image.

Off the back of such a successful product roll-out, JAC will continue working with 4D Systems in the future to meet their growing need for high-quality interfaces.

“4D Systems offers the type of interfaces that will become more widespread in the future at JAC. It’s a great way to make our products easier, more attractive and highly intuitive,” says Craeninckx at JAC.

29 11, 2022

Smart Cities – Simplifying Life Through Intelligent Environments

2024-06-17T23:27:20+10:00Categories: White Papers|

Discover how cities around the globe are already embracing the potential of advanced hardware and software technology to create interconnected and complementary systems that make daily life easier, more efficient and more sustainable. Delve into the components that make up a true smart city, and uncover the opportunities that are still waiting to be realised. Get ready to be inspired by the possibilities of a truly intelligent urban landscape.

In this white paper, we will cover off on:

  • Why smart cities?
  • Interconnected and complementary
  • Environmental hardware and software considerations
  • A world built in 4D

On a global scale, cities are beginning to embrace smart city initiatives with varying success. Singapore, in particular, has made notable headway towards smart city realization. One of their initiatives is a parking guidance system, which gives drivers access to real-time data regarding parking availability. The engineering required cannot be understated, as civil engineering in the design and construction of smart infrastructure is fundamental to all other aspects of a smart city.

The state of play

As smart cities are intended to simplify and enhance the lives of its citizens, the technology underpinning them needs to be user-centric and accessible by design. Smart cities need to be designed with all ages, abilities, habits and preferences in mind. Smart cities, first and foremost, must be complementary, with all systems connecting for a truly seamless flow of data.

The application of AI in city-settings provides benefits in automation and efficiency, however advancements also come with concerns around regulation, with issues including service discrimination, privacy, legal, and ethical matters. 

Human Centred Design 

A fundamental consideration when optimizing the hardware and software for smart city applications. Smart cities are constructed in different ways. They can be retrofitted, wherein the technology is integrated with pre-existing infrastructure.  

 However, as smart cities start to be built from the ground up, it’s logical for the technology infrastructure to be laid down ahead of the city being built on top of it. The IT infrastructure, then, needs to be heat resistant and protected from radiation. 

 The success of smart cities is largely dependent on the network connectivity and devices which allow citizens to access real-time information. Display solutions are key contributors to automated data and control, and the resulting environment an individual seeks to engage with – from parking and transport, to security and public events. 

4D SYSTEMS is renowned for the customizability of its technology, from solar-powered vehicles to complete building automation systems.

6 11, 2022

Mikhail Margolis & New Ways to Experience Art

2023-09-30T02:40:37+10:00Categories: Visual Art|Tags: |

The works of multimedia artist Mikhail Margolis sit at the intersection of digital technology and conventional techniques. Here’s how 4D SYSTEMS is helping Mikhail create fresh and innovative ways for viewers to experience art.

Idea

When Mikhail Margolis moved to France following the completion of his studies in the USA, he says his exposure to art increased tenfold. From “the purest form of art” – aka drawing – to animation, Mikhail’s artistic nous spans multiple forms of media. After he began to realise how combining technology with traditional artistic formats allowed him to gain a unique edge as a creator, he became a full-time artist working with mixed media.

“My main goal has always been the same: to liberate my mind and spirit,” he says. “In art, nobody tells you what to do and you always start with a white page. All rules, limitations and expectations exist only in your head, so that’s where you confront yourself and overcome your doubts and fears.”

In addition to his personal goals to create something beyond expectations, Mikhail says there’s another driving factor behind his work: to make something beautiful, meaningful and emotionally engaging that is shared with others.

“In the domain of multimedia, there is often a technical challenge – that’s where my IT background kicks in. When I imagine some installation or ‘experience’, I immediately start thinking about how it can be done from a technical point of view. I know that there is always a way to do it, but sometimes it can be quite challenging.”

In the past, Mikhail has worked on an installation consisting of two large panels operated by  two DMX winches placed under a ceiling. A large video projector mapped out computer-generated digital paintings in real-time on the surfaces as they moved up and down.

Currently, Mikhail is working on a single interactive installation that will occupy both floors at the Galerie Charlot, a contemporary art gallery in Paris. The subject matter revolves around the digital and human imprint that we all leave behind. The idea is to explore the role of humans as living matter, specifically their relation to their environment.  The artistic concept of the installation is to allow visitors to transform themselves into an amoeba-like creature capable of navigating through the exhibit space. By exploring themes relating to human lifecycle, interaction, and our evolving relationship with technology, he hopes to create an immersive experience that is both thought-provoking and fun for visitors.

“With this idea in mind I can anticipate what kind of smart modules I will need to use and I can size certain pieces according to the spec sheets. In this particular case, I plan to use LCD-24P4 modules due to their shape and IPS screens, since they will be viewed from various angles.”

Solution

Mikhail chose to source his display products from 4D Systems because he has used our devices in previous art projects.

“I’ve used more than a hundred 4D Systems modules for different projects,” he says. “Most of them were uOLED-160 smart modules for a project called Memo, and they were used to display animated postage stamps. I’ve used a larger uLCD-24PTU for a smaller series of larger stamps and various oLED modules for my Towers project. In addition, I’ve used round modules (uLCD-220RD) in a telescope for my work called Survival of the Fittest.”

With so many collaborations in the past, it’s no wonder Mikhail feels comfortable – and, most importantly, confident – about the quality of product he is getting with 4D Systems.

“I choose 4D Systems because their products are very well built, because they are very reliable, and because it’s a company that evolves – offering new products while still supporting previous generations. There is also excellent documentation for each product in PDF format, with very well-written manuals for how to use the software and programming language.”

Outcome

Mikhail says that anyone can spend enough time and money to create a good product, but what is just as important is the support and community behind it.

“My experience with the 4D Systems team has been very positive,” he says. “The few times I’ve run into problems I’ve posted a question on the forum and they were answered promptly by the engineering team. I also praise the build quality of the modules. Over the years, out of hundreds of pieces that have been produced and sold to collectors, I remember only a single failure due to the module itself. This is quite remarkable in the world of technology.”

Ever the artist innovator, Mikhail is excited to see what type of modules 4D Systems comes up with next. In particular, he’s been longing for a smart module with standard HDMI or MIPI DSI interface that acts as an advanced programmable video player, able to connect to any third-party display.

“This is something that every digital artist dreams about, and there is no such thing on the market that I know of.”

For now, he’s excited about his upcoming exhibit that marries art and technology with the help of 4D Systems displays. It will be shown at Galerie Charlot in Paris throughout the second-half of January 2023.

Follow Mikhail on Instagram: https://www.instagram.com/mikhail_margolis/

Whether you’re an artist, hobbyist or leading a large-scale technical project, 4D Systems has a diverse range of intelligent displays to choose from. Contact us today or call +61 02 9625 9714.

22 09, 2022

4D SYSTEMS: A local tech manufacturer with a global presence

2023-09-30T02:39:57+10:00Categories: Company News|Tags: |

At 4D SYSTEMS, we take great pride in being a local Australian technology manufacturer that specialises in intelligent graphic solutions and embedded displays. But beyond our own borders, we are helping projects get off the ground all around the world – and across a wide range of industries.

Whether it’s working with a hobbyist on their lifelong project or partnering with some of the most advanced companies on lifesaving equipment or industrial scale solutions, our products and expertise are grounded in hard work and accountability. Here’s how we are helping to bring exceptional solutions to a global market.

A little history

No matter how big our ambitions get or how large we grow as a company, 4D SYSTEMS will always be a family-run company that emerged from humble beginnings. Founded in a garage by our CEO Atilla Aknar, what started as an idea quickly grew to become a market leader for real-world solutions.

How? Because of our unrivalled time-to-market from initial prototyping all the way through to finished product – it’s what many of our clients love most about 4D SYSTEMS. No matter the industry, we have the display solution to solve your problems.

We might be an Australian owned and operated company, but we share our skills and our innovative technologies with the world. Here are some of our most recent collaborations:

Making Australia a market leader in technology manufacturing

As an Australian-owned and operated company producing locally made technologies, we wouldn’t be where we are today if we didn’t have the local manufacturing capabilities to support our operations. It’s incredibly exciting to see just how far the sector has grown in a few short decades, and the value of Australia right now is in its advanced manufacturing capabilities. That provides us with the competitiveness to do great things globally.

It also means we have access to everything we need even when external forces work against us, such as during the pandemic. COVID-19 caused massive disruptions across every sector, and supply-chain issues continue to impact manufacturing even today. In order to meet the demand throughout the pandemic, 4D SYSTEMS accelerated efforts to support the worldwide need for high-quality parts, particularly for the medical equipment manufacturing industry. It’s just one of the reasons why Australia is now being recognised as a valuable manufacturing partner at a global scale.

See our Sydney Facility:

Opportunity continues to call us home

Given the speed at which we have grown and the reputable and solid foundation upon which our business stands, it’s easy to wonder why we haven’t spread our wings and shifted our operations to a more marketable part of the world. But we believe that everything needed to thrive as a technology manufacturer is right here in Australia.

Ultimately, with growing supply chain disruptions around the world – we see it as imperative for Australia to invest further in modern manufacturing capability – particularly advanced components which can leverage industrial innovation, the latest software expertise and digital automation.  We see an Australian future that continues to drive effective collaboration in research and investment in building local capability that results in sustainable outcomes for our customers.

Finding our place in this future

To make this focus a reality, we have onboarded some of the worlds’ biggest electronics component distributors and continued to uphold our passion for innovation. Most importantly, we have – and will continue to – grow as a family-run business that is always searching for the next journey to embark upon.

In that respect, our technology sets itself apart through our core thos in standing for: Purpose over profits.

  • Innovation over planned repetition.
  • Collaboration over control.
  • Networks over hierarchies.
  • Environmental care over unchecked consumption.
  • Humane capital over human resources.

Australia is the place to be for the best engineers

In addition to having a thriving manufacturing industry here in Australia, it’s just a fantastic place to live and do business. It’s why we are able to attract some of the finest engineers and intelligent display specialists.

Our engineering team consists of highly skilled and creative electronics and software engineers who work in close partnership with world-class production facilities. That means we are always able to deliver the highest level of quality and customer experience, plus the manufacturing of every product meets the global standards of excellence.

Ultimately, we abide by the ethos of: live locally, think globally. So while we are headquartered here in Sydney, Australia, we have representative offices all around the world and our solutions are available globally through our extensive worldwide distribution network.

Want to integrate an intelligent graphic solution or embedded display in your latest project? Explore our diverse product range and find out why 4D SYSTEMS is known around the world as a superior enterprise-grade solutions provider.

19 04, 2022

Henlo Premium Espresso Machine

2025-01-14T05:54:52+11:00Categories: Appliances|Tags: |

South Africa – Entrepreneur Henlo van der Westhuizen spent years developing South Africa’s premium espresso coffee machine. Here’s how he partnered with 4D Systems to help coffee lovers brew the perfect cup – every time.

Idea

Henlo van der Westhuizen’s remarkable coffee machines are the perfect integration of art, engineering and functionality. With a firm focus on design-led engineering and a passion to drive creativity through entrepreneurship, it’s no surprise he has achieved so much in such a short amount of time. What started as a youthful obsession with Lego soon transformed into a passion for building custom gaming computers. But the final evolution in his engineering appetite came at Stellenbosch.

“Stellenbosch was an absolute hub for coffee, wine, beer and cycling in South Africa,” van der Westhuizen says. “I was quickly drawn to the coffee-shop environment and saw all the different commercial espresso machines – all of which seemed to be running on technology out of the 1980s.”

He came to realize that not all cups of coffee are made the same, so he wanted to figure out what he could do – from an engineering angle – to ensure that every cup added to the coffee-shop experience.

“After I did some research and found out what they were selling for, especially the premium ones, I knew I wanted to do it better for less. So I started some very rudimentary cost analysis and built a business case. By the end of my final year, I was already on my fifth iteration of the business plan as I was chasing down venture capitalists and improving my business model based on feedback from them.”

When van der Westhuizen achieved the financial support to put his premium espresso-machine designs into practice, he wanted them to stand apart from the competition. Central to this was a focus on cost, sustainability and technology.

“Being a technology enthusiast, I wanted our base model to incorporate all the latest innovations, which turned out to be a great decision when we compared the price of our product to functionally similar competitors,” he says. “We are priced exactly on par with the mid-high range ‘workhorse’ espresso machines, but with the added benefit of telemetry. As part of our company culture, we don’t want to rely on the servicing of our machines as a recurring revenue – we believe this will lead to compromises and bad decision-making.

“We wanted to design sustainable machines that have incredible service life, which is better for the environment and gains favour from our customers. This is where the telemetry and data reporting steps in.”

And it’s also where the Henlo team had to find the right technology partner for their machine’s display.

Solution

Henlo products are built with sustainability and longevity in mind. Van der Westhuizen was adamant about creating a product that would deliver a big return on investment long after the machine had been paid off – with right-to-repair and cost-effective access to parts out of warranty. In particular, he wanted to incorporate an interface that would greatly reduce the mechanical wear-and-tear of levers and buttons that are typically used to operate subsystems of espresso machines.

“By adding the screens as IO to the machine, you add a complete software layer between the customer and machinery – which in turn keeps your customers happy, even if there are minor issues that pop up,” he says.

Henlo chose to incorporate two units from 4D Systems’ suite of products. The gen4-uLCD-43DCT-CLB is a slim intelligent display module with embedded DIABLO16 processor and capacitive touch panel – designed specifically for ease of integration and use, with careful consideration for space requirements and functionality. The premium espresso machines also boast the pixxiLCD-13P2-CTP-CLB – powered by the configurable PIXXI-28 graphics processor, it allows various functionalities such as touch detection, microSD or serial flash memory storage, GPIO, and ADC, along with multiple millisecond resolution timers, and UART and I2C communication.

For van der Westhuizen, the most important feature of both displays was the glass bezel, which completely seals the screens from moisture that occurs during the coffee-brewing process. This resulted in much more room to create a custom seal for the back of the unit, with cable routing being a breeze. Following a human-centred design approach, these powerful UI tools gave Henlo’s UX/UI designers a lot of freedom to create an interface that looked and functioned exactly as their customers demanded.

Outcome

Van der Westhuizen ultimately chose 4D Systems because of the industrial-grade quality of the products and their experience in the market. For a technical mind such as his, he also appreciated the attention to detail in the product documentation, and the fact that the devices were able to handle the temperatures and wet environments they would be exposed to in coffee shops.

“The glass bezel was also a huge factor, as it beautifully completes the screen without any design from our side,” he says.

The Henlo team had to rapidly upskill themselves on the IDE, but they appreciate that 4D Systems were always readily available with support to help them meet their UI/UX needs.

“This allowed us more time to focus on other key areas, and time spend on actual development instead of learning. Even though the time zones made multiple messages over a day difficult, the willingness to always help in the best way possible made us unwaveringly committed to using the products.”

Today, van der Westhuizen is excited to watch his machines being used in professional environments and is always looking for ways to improve how his Henlo espresso machines pour the perfect cup, every time.

“Our first machine has been running for about three weeks in a coffee-shop environment and produced over 4,000 cups to date without issue,” he says. “Being in the premium market where a lot more established brands live, we know that adoption will initially be quite slow. But being the only local manufacturers, we can offer much more support on parts and issue resolution than competitors. The smart nature of our machines, for example, means we can monitor and debug issues remotely and efficiently.

“Our goal, however, is to win over the customers for our clients. Our core technology is in reproducing the conditions for the perfect cup at the machine level, with the capability to ‘train’ the barista on human error. Our clients will see higher volumes of sale due to customers returning for the consistently excellent coffee.”

No matter what project you are working on – from hobbyists to commercial-scale product development – we have a diverse product range to meet your needs. 4D Systems’ intelligent display solutions will take your project to the next level, so contact us today or call +61 2 9625 9714.

19 04, 2022

Advancing Air Purification Technologies

2024-06-07T02:04:32+10:00Categories: Appliances|Tags: |

From protecting vulnerable patients in hospitals to empowering research laboratories, Airinspace, in partnership with 4D SYSTEMS, is setting new standards for clean air technologies.

Idea

Airinspace, based in Élancourt, France, was founded in 2002 with the objective of doing exactly what the name suggests– develop a way to provide the cleanest air in space.

By developing air purifiers and airborne surface disinfection machines, they provided safe environments for humans in space, initially on the Russian space station Mir and later at the International Space Station (ISS).

Today, the French company’s air purifiers are depended upon in hospitals across the world (circa 50 countries) to keep vulnerable patients safe from air and surface contamination as well as by research laboratories needing to mitigate potential airborne particles and microorganisms from disrupting their results.

Airinspace was well positioned after 20 years of research and development to respond to the COVID-19 pandemic with a broader, domestic range to protect people in collective spaces such as schools, nursing homes, medical offices, restaurants and meeting rooms.

As the range of products grows, one challenge is always to make sure that the user’s experience of the appliance is as simple and elegant as possible. The product design team’s emphasis on the product’s ergonomics and aesthetic needs to be matched with an equal touch-screen experience also.

Solution

Airinspace partnered with 4D SYSTEMS to source an intelligent display solution to embed in all of their air purifiers.

As the user interface is what a person interacts with most, it was important to Airinspace that the embedded display was high quality, robust, reliable and able to achieve all of the technical requirements.

“We looked for a supplier capable of supporting us in the development of the interface because it was a new subject for us and we were looking for a solution that was easy to implement”, said Arnaud Le Laidier, Electronics Project Manager at Airinspace.

“What appealed to us the most about 4D SYSTEMS was its Workshop IDE development environment. Thanks to this tool it was possible to design our screens, our buttons, and all the necessary graphic elements ourselves without having to write a line of code. It was then very easy for us to develop our interfaces based on feedback from our customers in order to improve in an agile manner and optimize the operating ergonomics of our products”, Arnaud continued.

The 4D SYSTEMS embedded displays used vary across the PIXXI, GEN4 and uLCD range and can be between 2 to 9 inches in size depending on the product.

The large range of sizes and capabilities allows for more flexibility by the design team.

Outcome

The importance of an intuitive and well-designed user interface cannot be overstated. According to Nicolas Klaczynski, Head of Development at Airinspace, “the interface is a real advantage over our competitors and a real comfort for our customers and users”.

Equally however, especially during a global pandemic, supply reliability is critical.

4D SYSTEMS was capable of supporting a 5x increase in production by supplying components directly from Australia.

The network of close partnerships with suppliers has been of enormous importance to Airinspace and by partnering with suppliers who share the same values of innovation, creativity and quality, they have been able to make huge leaps in innovation in a very short period of time.

With a team of 25 people and annual revenue of 16 million euros, the future is bright for Airinspace as well as the lives they are positively impacting around the world.

19 04, 2022

3D Printed Advanced Anatomical Medical Mask

2024-06-07T01:17:55+10:00Categories: Medical|Tags: |

Leonardo Bilalis, based in Athens, Greece, partnered with 4D SYSTEMS to source an intelligent display solution to embed in his 3D-printed Advanced Anatomical Medical Mask.

Introduction

Additive Manufacturing (AM), known as 3D Printing Technology (3PD) nowadays, has become an essential tool for the development of customised and personalised medical products, drugs and personal protective equipment. AM offers the opportunity and the flexibility to solve a variety of manufacturing challenges, most importantly turning 3D CAD complex geometry into real-life objects. Designing a medical tool requires critical utilisation, combination and implementation of several engineering sectors such as the material use, the 3D geometrical characteristics, the electronics, and in variety of applications the software development.

AM accelerates the customisation of a medical product’s life cycle, providing the patient with a high level of medical experience by reducing the clinical recovery period, eliminating the need for additional medical peripherals and reducing the healthcare institution’s overall costs.

In this study, the 3D Printed Advanced Anatomical Medical Mask, called “AMARYSIA ARTEMIS”, is a modern and advanced medical 3D printed model for COVID-19, which is using an Intelligent Round Display from 4D SYSTEMS, a global leader in intelligent display solutions. The mask also contains several biometric sensors and is 3D-printed using the latest 3DP technology from Stratasys, which is a world leader in 3D printing systems for a variety of 3D printing and medical applications. The 3D Printed Advanced Anatomical Medical Mask is designed especially for patients and medical staff in intensive care units (ICUs). Sensor information is displayed for medical purposes and indicates critical values during operation and/or clinical applications.

One of the most important parts of the overall assembly is the Smart pixxiLCD-13P2, a round display with an on-board high-precision programmable intelligent computer and memory chip. The display was chosen for its ease of use, both for its size and programming characteristics.

The pixxiLCD-13P2 round LCD display provides instant information from the user, sharing that critical data via the IOT internal system to a bigger display for quick examination and response.

This project is being carried out by Leonardo Bilalis, PhD student at the University of Piraeus and member of the Industrial Systems Research Group. The Group, led by Prof. Vassilis Dedoussis and managed by Assoc. Prof. John Giannatsis, has extensive experience in R&D in the field of 3D Printing and Additive Manufacturing since 1996. Relevant topics, which have been addressed by the Group, include a broad spectrum of technical issues (e.g. optimisation of machine programming, estimation of quality and cost of production with different 3DP/AM methods, development of software for interconnecting with CAD systems and decision support systems for AM machines, environmental impact assessment of 3DP/AM, Bioprinting technology, Design for AM etc.), as well as business and economic exploitation of AM-technologies-related issues (e.g. 3DP/AM medical applications, physical prototype preparation and new product modelling, development of customised tools and devices for the 3DP/AM industry, architectural design applications, etc.). Most of the associated R&D has been carried out in collaboration with leading manufacturing companies working on various projects funded by European and Greek institutions.

Problem

In the University of Piraeus in Greece, a PhD project is currently being undertaken to create a 3D-printed medical mask with smart and bio-sensor capabilities. The mask will display key medical information and indicate critical values during operations and/or clinical applications for patients, doctors and nurses. The project team chose to focus their efforts on 3D printing due to its wealth of advantages compared to traditional design and manufacturing processes. 4ThDimension Technologies, which is the Stratasys Platinum Partner in the EMEA region since 2021, provides the researcher with all the necessary reverse engineering, rapid prototyping and computer-aided design advanced technologies, which helps in the product life cycle, reducing time and cost. Fourth Dimension S.A. was founded in 2009 and has been, since then, based in Athens, Greece, providing independent solutions for Smart Digital Transformation, supplying advanced product development technology, high-level consultancy and support services.

The 3D Printed Advanced Anatomical Medical Mask was initially designed during the early stages of the COVID-19 pandemic, with the purpose of helping medical staff in hospitals, and especially in ICUs. The project team had barely any time to focus on the design – they simply had to act fast. Design, creation and production of medical personal protective equipment (PPE) that would be efficient and provide the end user with enough protection against 99% of dangerous particles was their ultimate goal.

“During the first stage we tried to solve several design problems, such as the geometric design, the 3D printing materials we would use, the different sizes and geometries of a human’s face, both men’s and women’s. One more issue we faced was the actual fitting of the internal face flange,” says Leonardo Bilalis MSc.

Solution

Once the basic mask model was designed, a new challenge presented itself: they needed to find a way for the prototyped mask to integrate with a small, high-resolution display. After conducting their due diligence, they found that 4D Systems had a variety of intelligent round LCD displays that would serve the right purpose.

“We ended up testing and using not only the pixxiLCD-13P2, but many others unique LCDs from 4D Systems. For example, we used the 1.44”uLCD and the GEN4-ULCD-32PT in general use for testing, debugging and implementation of embedded programming.”

With the LCD being the first immediate reference of the sensor’s values, a significant number of round displays had to be tested for size, aesthetics and ease of use – for both programming and communication protocols. For this project, the main problem the team found was that none of the displays, apart from the pixxiLCD-13P2, had an internal intelligent embedded driver for the graphics.

Ultimately, the pixxiLCD-13P2 provided the team with the greatest flexibility to suit their 3D CAD geometry. They were particularly pleased that the characters on the screen were always clear and easily readable, even at such a small size, which would be extremely helpful in medical environments.

“pixxiLCD-13P2 offers a wide viewing angle, on-board smart graphics, embedded drivers and a variety of display tools that can be used throughout the workshop application. It provides the programmer with the option of two different operating platforms, which makes the product even more flexible and user-friendly.”

Outcome

While this is still an ongoing research project and the mask itself remains as an untested prototype, the team are confident that this is only the beginning for the 3D Printed Advanced Anatomical Mask.

“This piece of PPE will add much more useful and important medical value both for medical staff and patients in ICU. The better the people are, the more wonderful the technology.”

One of the major keys to success in this project has been not just 4D Systems’ LCD technology, but their customer support and understanding of critical medical projects.

“During our communications with 4D Systems, via email and via several web calls, the software engineering team helped us to customize the embedded operating platform to fit and meet our expectations. Customising the LCD’s operating platform and graphical driver was a totally different and creative experience for us. It solved many of the software issues in no time.

“Having such flexibility and support from the 4D Systems team really helped in terms of the cost and time for the overall product life cycle. They also handled our concerns and showed a great level of professionalism.”

The project will further develop and offer enormous opportunities across healthcare, providing easy, immediate and accurate medical information, which may help the patient and medical staff in ICUs. Further conversations are expected to take place as the mask evolves in functionality and use cases.

16 03, 2022

4D SYSTEMS – Important Lead Time Updates

2023-09-29T23:30:43+10:00Categories: Company News|Tags: |

Dear Valued Customer,

Given the on-going volatility and extended delays regarding semiconductor supply shortages due to COVID-19 that are outside of our control, I write to proactively offer further clarity given the recent developments concerning our supply chain that effects the production of 4D Systems intelligent display modules.

The material shortages along with increased global demand has meant that production supply cannot meet its current obligations, and lead times extend to over 52 weeks.

This impacts our own production supply predominantly for DIABLO-16 and PICASO based display modules in the following product categories:

gen4-uLCD – including:

  • gen4-uLCD-24PT/28PT/32PT
    o inc SK, AR and Pi variants
  • gen4-uLCD-24D/DT
    o inc SK, AR and Pi variants
  • gen4-uLCD-28D/DT
    o inc SK, AR and Pi variants
  • gen4-uLCD-32D/DT/DCT-CLB
    o inc SK, AR and Pi variants
  • gen4-uLCD-35D/DT/DCT/DCT-CLB
    o inc SK, AR and Pi variants
  • gen4-uLCD-43D/DT/DCT/DCT-CLB/SB
    o inc SK, AR and Pi variants
  • gen4-uLCD-50D/DT/DCT/DCT-CLB/SB
    o inc SK, AR and Pi variants
  • gen4-uLCD-70D/DT/DCT/DCT-CLB/SB
    o inc SK, AR and Pi variants

uLCD – including:

  • uLCD-24PTU/28PTU/32PTU/43PT
    o inc SK, AR and Pi variants
  • uLCD-43DT/DCT
    o inc SK, AR and Pi variants
  • uLCD-70DT
    o inc SK, AR and Pi variants
  • uLCD-90D/DT/DCT
    o inc SK, AR and Pi variants

4Discovery – including:

  • 4Discovery-35
    o inc SK
  • 4Discovery-50
    o inc SK

At this stage, for any new orders placed for the products listed above, the estimated shipment dates will start from November 2022 and into January 2023. This is based on the current information we have on hand from our supply channels. I assure you we will do our utmost best to expedite your orders as much as possible, and if there are improvements to the schedule our planning teams will continue to provide you with updates.

For all existing orders, our planning team will progressively communicate the latest updates on shipment dates. Please note that our supply allocations are currently exhausted, as such, the notified lead times are at this stage accurate based on the information on hand.

We have strongly invested in procuring the silicon that is at the heart of our technology and products. Once this temporary period of delayed supply passes, we are well placed to be back on track with supplying you the products and solutions that you have come to expect from us.

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